Case Study of Automated Visual Inspection: Printing Inspection for Plastic Products
Image Processing Appearance Inspection System "iVision"
A case study of the introduction of automated visual inspection that can detect various defects such as printing misalignment, chipping, bleeding, and dirt all at once by conducting inspections in multiple environments!
Would you consider switching to "automatic inspection using cameras" for checking the printed characters on the surface of resin parts for "printing misalignment," "chipping," "bleeding," and "dirt"? We would like to introduce an example of a system that installs multiple cameras and lighting on the printing process line to inspect the printing condition all at once. For products with multi-color printing on the surface of resin molded items, it becomes possible to conduct inspections for defective printing conditions that cannot be inspected in a single environment by using imaging environments tailored to each printing condition. 【Features of this system】 ■ Enables automatic inspection without the need to introduce separate lines or equipment for inspection. ■ Allows for inspections of various conditions by using multiple imaging environments even for inspections of the same area. ■ Conducts inspections on the transport line after printing, enabling rapid response in case of defects. ■ Well-suited for environments that perform multi-color printing such as screen printing and gravure printing. *First, we will verify whether the work you wish to inspect can be inspected. *Detailed processing information and processing flow are included in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to meet your specific delivery requirements. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency through inspections on the production line 【Case Studies】 ■Inspection of printing conditions on resin molded products ■Inspection of ink splatter and misalignment due to printing plate effects ■Printing inspections using multiple paints such as matte and metallic *For more details, please refer to the PDF document or feel free to contact us.
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◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)