Case Study of Automated Visual Inspection: Inspection Example of Tape and Film Cutting Edges
Image Processing Appearance Inspection System "iVision"
Case study of introducing automatic inspection on the conveyor line for dirt, roughness, and cutting defects on the cut surfaces of tape and film!
Regarding the "dirt, roughness, and foreign object inspection, etc." of slit roll-shaped tape and film cutting surfaces, would you consider switching from "visual inspection" to "automated inspection using cameras" on the conveyor line? We would like to introduce examples where cameras and lighting have been installed on existing conveyor lines and are being operated as an inspection system. By conducting inspections on the conveyor line following the cutting process, it becomes possible to confirm the condition immediately after processing. Using two systems of cameras on the cutting surface allows for the simultaneous detection of defects that may not be detected by a single camera. Additionally, if the items are similar roll-shaped products, we can accommodate paper, fabric, and metal as well. 【Features of this system】 ■ A system that conducts inspections on the same line after processing the cutting surface ■ Two systems of cameras are provided on the cutting surface, allowing for the simultaneous confirmation of various defects ■ By capturing images from different positions, it is possible to verify the cutting position and other details ■ If the items are similar roll-shaped products, we can accommodate paper, fabric, and metal as well *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information is included in the PDF with specifics and processing flow.
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basic information
"Do you have any such issues?" - There may be cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and through full customization, we can accommodate deliveries according to your needs. *For more details, please refer to the PDF document or feel free to contact us.
Price information
Prices vary significantly depending on the composition. If you let us know your desired details, we will first provide you with an estimated quote.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency by conducting inspections on the transport line 【Case Study】 ■Inspection of cut surfaces of roll products such as films *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)
