Visualize production information to enable individual product management! With the quality assurance system, you can instantly grasp valuable information.
This is a case study of a quality assurance system that combines both production management and quality management functions, including process management for precision line assembly/inspection, sub-lines (intermediate seating and grease), and packaging processes. ■Instantly grasp valuable information■ - Visualization with dashboards! You can intuitively understand information such as trend values. - Check past trouble information! This leads to an increase in good product rates. - Individual product traceability is possible! Product quality can be reliably guaranteed. *For more details, please contact us or download the catalog.
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basic information
【Basic Functions】 - Data import from external systems (production information linkage) - Transmission of equipment parameters for each process, collection of equipment parameters - Lot start and lot completion for each process - Management of work information for each process (product number assignment, inspection result registration, registration of pending and defective items) - Output of labels and certificates - Collection of periodic inspection information (residue, liquid micro-particle analysis, oil hole cleaning images, indentation area inspection, etc.) - Display of trend values for inspection results - Management of past trouble information - Dashboard (production information, quality information) - Download of reports *For more details, please contact us.
Applications/Examples of results
■From 2020 - Ongoing maintenance and operation ■Effects Production Management Function - Control of the start and completion of each process has been achieved. - Production information can now be collected and centrally managed, allowing for tracking of information. Quality Management Function - Improved quality due to visibility of trend values for individual products. - Management of past trouble information has been enabled. Secondary Effects - The system has been implemented in other factories, leading to a company-wide standardization of the same system. - The design is language-independent, so expansion to overseas factories is also under consideration.
Detailed information
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■Quality Information Dashboard ・Production Status Display (Progress of each process, breakdown) ・Alerts for Individual Products ・Trend Value Display ・Reference to Past Issues, Work Instructions, Subsequent Process Communication Sheets, Change Point Management
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■Production Dashboard - Production status display (progress of each process, breakdown) - Alerts for individual products - Production schedule - Line status (cycle time display)
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■Assembly Process Start - Movement ticket information (product name, product key, quantity, destination, etc.) - Work information (lot number, start/end serial number, progress) - Worker information - Alerts for individual products - Reference to past troubles, work instructions, downstream communication tickets, change point management - Start button
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■Measurement Value Input ・2D Barcode Number ・Product Information (Model Number, Measurement Items, Product Number) ・Measurement Value Input/Registration
Company information
The company is headquartered in Koriyama City, Fukushima Prefecture, and has bases in Tamura City, Minamisoma City, as well as in Tokyo (Shinagawa Ward), Ibaraki Prefecture (Hitachinaka City), and Tochigi Prefecture (Utsunomiya City). It engages in system development for business applications, control and embedded systems, and since the Fukushima nuclear disaster, it has been developing systems related to Fukushima's recovery in fields such as renewable energy, healthcare, and robotics. In business systems, leveraging its extensive experience, the company supports clients' businesses from requirements definition to maintenance. It provides effective ICT solutions with a solid understanding of business strategies. The company has also increased its cloud development capabilities, specializing in building platforms that combine various PaaS centered around Microsoft Azure. Cloud development enables the creation of operational environments that are faster and more flexible in scaling compared to on-premises solutions.
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