Resin punching and hole drilling processing for resin.
Resin punching and hole drilling processing for resin.
We will strive to solve the challenges of resin punching and hole processing in resin by proposing optimal processing methods and creating prototypes.
Resin punching and plastic punching are lightweight, highly corrosion-resistant, and excel in insulation and chemical resistance, making them widely used in areas where metals cannot be used or where weight reduction is required. Our company is committed to solving our customers' challenges related to resin punching and hole processing in resin materials by proposing product specifications and optimal processing methods, as well as producing prototypes. We can perform punching and hole processing on a variety of resin materials, from materials like resin sheets and films to materials like acrylic blocks. Additionally, we can accommodate a wide range of hole sizes, from small diameter holes to large ones.
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basic information
**Types of Resin Materials** Polyvinyl Chloride (PVC) Polyethylene (PE) Polystyrene (PS) Polypropylene (PP) ABS Resin (ABS) Acrylic Resin (PMMA) Polycarbonate (PC) Polyimide (PI) and others We also have materials that can accommodate needs beyond the resins introduced, and we can propose resin materials tailored to your challenges. **Processing Range Guidelines for Resin Punching** Hole Diameter (φ): 0.1 to 6.2 mm Plate Thickness (t): 0.2 to 8.0 mm Size (Maximum): 1000 mm × 2000 mm We may be able to accommodate processing outside of these ranges, so please feel free to contact us first. Additionally, even within the range, there may be cases where it is difficult depending on the material and processing content, so please understand in advance.
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Applications/Examples of results
Filtration・Filter Interior and exterior building materials Mechanical parts Daily necessities Areas requiring weight reduction Other areas where metals cannot be used 【Example of hole drilling processing on polycarbonate sheets】 - Customer's challenge Due to the difficulty of processing with metal, polycarbonate sheets were chosen as the material. It was noted that polycarbonate sheets are prone to cracking during hole drilling, and there were also concerns regarding cost reduction. - Solution Since the requirements were difficult for punching processing, we proposed cutting processing. Although there were concerns about the cost of cutting processing compared to punching processing, we suggested a method of cutting processing that included cost reduction and proceeded with the production of a prototype. The customer was satisfied with both the finish of the prototype and the price, leading to the formal adoption of the product.
Detailed information
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Processing example: Pitch processing on acrylic sheet Material: Acrylic sheet Thickness (t): 2.0 mm Hole diameter (φ): 2.0 mm Pitch (P): 2.2 mm
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Processing example: Pitch processing for small diameter holes Material: Resin film Thickness (t): 0.2 mm Hole diameter (φ): 0.5 mm Pitch (P): 0.7 mm
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Processing example: Varying the hole depth by 1 mm Material: Acrylic block Thickness (t): 10.0 mm Hole diameter (φ): 0.8 mm Pitch (P): 1.5 mm
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Example of processing: Hole drilling of four types of patterns on PVC sheet Material: PVC sheet Thickness (t): 1.0 mm Hole diameter (φ): 0.5 to 0.8 mm
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Example of processing: Drilling four types of patterns on polycarbonate sheets Material: Polycarbonate sheet Thickness (t): 1.0 mm Hole diameter (φ): 0.5 to 0.8 mm
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Processing example: Drilling and counterboring in thick resin material Material: PVC sheet Sheet thickness (t): 8.0 mm Hole diameter (φ): 2.0 to 4.0 mm Pitch (P): 4.2 mm
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Company information
"Creating the customer's image together through punching metal" Shoyo Sangyo Co., Ltd. is a leading company in punching metal, providing products for various purposes in many fields, including punching metal, expanded metal, transportation system and automotive components, soundproofing and sound-absorbing panels, construction and civil engineering-related components, secondary processed punching panels, composite panels, and others (special specification panels, design punching). "Equipment and technical capabilities to meet diverse customer needs" In addition to equipment and technical capabilities that can respond to various customer needs, such as material and product cutting shapes, hole shapes, as well as bending and color variations, we have promoted relentless technological development and rationalization over many years, building an unshakeable trust relationship with our customers. "Rapid and flexible response capabilities through eastern and western bases" With two production and sales bases in the east and west, we strive to solve customer challenges with rapid and flexible response capabilities. If you have any issues related to punching metal, punching pipes, expanded metal, or other related matters, please feel free to contact us.
