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  6. [Case Study on Problem Solving] I want to improve the machinability of powder metallurgy.

[Case Study on Problem Solving] I want to improve the machinability of powder metallurgy.

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last updated:May 27, 2022

グローバル・コーティング 第一工場
グローバル・コーティング 第一工場
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Contributing to improved machinability through resin impregnation treatment! Introduction of a case where manufacturing costs were significantly reduced.

"When machining sintered parts, burrs occur on the finished surface, and while we want to improve machinability, changing processing conditions or cutting oils is cumbersome, so we were wondering if there is a better method." Sintered parts are intermittently processed materials with fine pores, which can easily generate frictional heat on the cutting surface, leading to plastic deformation and causing burrs. However, by using resin impregnation treatment to fill the pores, we can suppress the generation of frictional heat and improve machinability. Since adopting the resin impregnation treatment, burrs on the finished surface have almost ceased to occur, and processing defects have been reduced. 【Case Summary (Excerpt)】 ■Challenges - Burrs occur on the finished surface when machining sintered parts, and while we want to improve machinability, changing processing conditions or cutting oils is cumbersome. ■Solution - By filling the pores with resin impregnation treatment, we can suppress the generation of frictional heat and improve machinability. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study on Problem Solving] I want to improve the machinability of powder metallurgy.

2022-01-19_11h41_21.png
2022-01-19_11h41_21.png
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【Other Case Summary】 ■Effects - Since adopting the resin impregnation treatment, burrs on the finished surface have almost ceased to occur, reducing processing defects. - The lifespan of cutting tools has also increased more than fivefold, significantly reducing overall manufacturing costs due to decreased yield loss from tool changes, etc. *For more details, please refer to the PDF document or feel free to contact us.

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Global Coating Problem-Solving Case Studies

Global Coating Problem-Solving Case Studies

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グローバル・コーティング

グローバル・コーティング 第一工場

Manufacturing and processing contract

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Global Coating Co., Ltd. has been pursuing various possibilities for metal bodies and electronic components since its establishment by specializing in resin impregnation technology for sintered metals and resin sensor parts, enhancing efficiency through various automation equipment for lubricating coatings, and introducing the rust-proof coating treatment "Delta Coat," which holds new potential. We have been collaborating with many companies in the automotive industry and electrical component manufacturers.

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