Introduction of a case where improved welding quality led to increased productivity and reduced man-hours (cost)!
Here are some examples of the utilization of "T-LASER." In all areas, repair was being done with TIG welding, but there were issues such as poor durability when performing heat checks on the repaired areas, leading to cracks and bead detachment occurring quickly. Since TIG welding has a high heat input, it also results in significant residual stress, prompting us to focus on and test low heat input laser welding machines. In the case of repairs using TIG welding, the process involves (1) preparing the groove, (2) welding, and (3) finishing. With laser welding, by adjusting the energy density of the laser light, it is possible to perform the groove preparation (1) using the laser light's air strike for general heat checks, which helps reduce man-hours and mitigate the accumulation of stress from groove preparation. [Effects and Benefits] ■ Cracks occurred within the bead after 2000 shots, but production continued even after 4000 shots. ■ Improved welding quality has led to increased productivity and reduced man-hours (cost), resulting in significant benefits. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Case Summary】 ■Product Name: T-LASER ■Model Used: YW-200X ■Work Information: SKD-61 (HRC48 hardened) ■Wire Information: MAS-1 φ0.3mm ■Industry: Die-casting molds ■Application: Build-up welding ■Effects: Quality improvement, cost reduction, labor hour reduction, defect rate reduction *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
Company information
At our origin, there is a single thought: "We want to be a presence that illuminates the future of our customers and society with laser technology." Japan's manufacturing sites have always supported the world with high technology and passion. However, there are unspoken "real concerns" that exist in those environments. We did not want to miss hearing those voices. That is why we embedded the wish "Telus = Please ask us" in our company name. Terrace Laser wants to stand beside our customers, look in the same direction, and overcome challenges together. We are committed to a user perspective, continuously creating innovative technologies, products, and services with passion. That is our spirit.
