Presentation of Energy Saving Case: Induction Heating Jacket Roll for Decarbonization and CO2 Reduction
Achieve up to 65% energy savings annually! By converting electricity into heat with an efficiency of over 99%, we contribute to decarbonization by reducing CO2 emissions in the production process.
The induction heating jacket roll, which uses neither water nor oil, converts electricity into thermal energy without waste, achieving up to a 65% reduction in annual energy consumption! Thanks to our unique induction heating technology, the roll generates heat on its own, enabling high-precision thermal processing with a uniform surface temperature of 1°C or lower. However, even if you understand its high performance, you might think that electric heating rolls are too expensive to consider… But we have achieved a cost reduction of up to 20% compared to our previous models through design improvements and streamlined manufacturing methods! If you are struggling with high running costs, frequent maintenance, or unstable temperature distribution, we encourage you to try our induction heating jacket rolls, now available at a new price. **Four Benefits Leading to Decarbonization and CO2 Reduction:** (1) Over 99% thermal efficiency converts electricity into heat without waste. (2) Electric system requires only a temperature control panel for utilities. (3) Uniform surface temperature distribution reduces defects and improves yield. (4) Clean and low maintenance with no use of water or oil. For more details, please refer to our catalog or feel free to contact us.
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basic information
【Main Specifications】 ■Roll Dimensions: Maximum Outer Diameter φ400mm, Maximum Length 4000mmL *Dimensions for cost-reduction compatible products ■Temperature: (1) MAX. 280℃ (2) MAX. 400℃ *Recently, development has successfully achieved an induction heating jacket roll at (3) 800℃ *Design can accommodate up to 300℃ ■Temperature Detection Method: Rotary Transformer Type ■Temperature Distribution Accuracy ・(1) R≦1℃ at 40~280℃/MAX. 280℃ ・(2) R≦4℃ at 250~400℃/MAX. 400℃ ・(3) R≦8℃ at 600~800℃/MAX. 800℃ *For more details, please refer to the catalog or feel free to contact us.
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Download All Catalogs![[Energy-saving case study: Comparison of fluid circulation rolls] We will assist you with energy-saving challenges! Tokuden's induction heating jacket rolls.](https://image.mono.ipros.com/public/catalog/image/01/9aa/598043/IPROS79216364254484386883.jpeg?w=120&h=170)
![[Energy-saving case] Unrevealed benefits of the induction heating jacket roll that I would like to introduce.](https://image.mono.ipros.com/public/catalog/image/01/445/579511/IPROS65328333680967986371.jpeg?w=120&h=170)
Company information
Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.