Reduction of packaging material usage by 50% and annual cardboard usage by 80 tons! Successful packaging design case for Honda Motor Co., Ltd. [*2008 Ministry of Economy, Trade and Industry Manufacturing Industry Bureau Director's Award*]
"The improvement of automotive headlight packaging" is a successful case of packaging design for Honda Motor Co., Ltd. that won the Director-General's Award from the Manufacturing Industries Bureau of the Ministry of Economy, Trade and Industry in 2008. It achieved a 50% reduction in material usage per package, an annual reduction of 80 tons in cardboard usage, and CO2 reduction through compact design and improved transportation efficiency. [Before the improvement, the following requests were made] ■ Improved transportation efficiency ■ CO2 reduction ■ Simplification of packaging (reduction) ■ Compact design ■ Improved packaging workability *Please refer to the PDF available for download for information on the effects and benefits after the improvement.
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basic information
Naviace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging/design for heavy cargo and collective packaging. We propose "total logistics cost reduction" through heavy cargo packaging and export packaging design. With over 65 years of experience, we continue to refine our design techniques. 【What is "total logistics cost reduction"?】 ■ Breakdown of general logistics costs Transportation costs … 60% Storage/handling … 27% Packaging materials … 5% Management and others… 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose total logistics cost reduction by reducing the labor involved in packaging operations, improving transportation/loading efficiency, enhancing storage efficiency, and ensuring ease of unpacking and disposal through effective packaging design.
Price information
Prices vary depending on the lot, dimensions, and structure. Please feel free to contact us.
Delivery Time
※After the specifications are determined, the initial delivery will take about 10-14 days, and repeat orders will take about 7-10 days.
Applications/Examples of results
■Applications Pharmaceuticals, pharmaceutical raw materials, rubber, resin-related products, explosives, etc. The Japan Packaging Technology Association, a public interest incorporated association, has received over 10 awards at the "Japan Packaging Contest," with extensive experience in packaging design, particularly for heavy goods. ■Awards at the Japan Packaging Contest 2005: Minister of Economy, Trade and Industry Award - "Surface Protection Film Collective Packaging" 2007: Category Award - "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award - "Packaging for Headlights" Logistics Award - "700kg Roll Suspended Packaging" 2009: Minister of Economy Award - "Collective Packaging for 40 Export Chairs" (Highest Award at the Japan Packaging Contest) 2010: Logistics Award - "Two Rolls Suspended Packaging" 2011: President of the Japan Chamber of Commerce and Industry Award - "All Cardboard Packaging for Large Copiers" 2013: Logistics Award - "All Cardboard Packaging for Digital Mixing Consoles" 2014: Appropriate Packaging Award - "Bulk Packaging" 2015: Logistics Award - "Improvement of Paper Joint Lock" 2016: Category Award - "Support Lock - All Cardboard Packaging for Aircraft Seats"
catalog（2）
Download All Catalogs![[Improvement Case Study] Automobile Headlights | Navis Ace × Honda Motor Co., Ltd.](https://image.mono.ipros.com/public/catalog/image/01/5b4/630630/IPROS45675735763566000082.jpeg?w=120&h=170)
![[Case Study] Naviace / Naviace Plus / Navi Palette](https://image.mono.ipros.com/public/catalog/image/01/c62/630638/IPROS10656456000534102529.jpeg?w=120&h=170)
Company information
◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose solutions to improve logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, thereby improving logistics efficiency and contributing to cost reductions such as transportation expenses. *Other materials = wood, iron and steel, plastic resin, paper tubes, etc. Additionally, we established and relocated our manufacturing base in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Enhanced quality with new equipment - Production facilities that consider both the global environment and labor conditions - Doubling production capacity allows for the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.
![[Original Cardboard] Fukuno Cardboard Industry Co., Ltd.](https://image.mono.ipros.com/public/product/image/76e/2000412431/IPROS34437582002366628928.jpeg?w=280&h=280)
![[Representative Example] Cardboard Box for Mail Order Packaging Materials](https://image.mono.ipros.com/public/product/image/1a4/2000573285/IPROS10078131206601026997.png?w=280&h=280)
![[Cardboard/Packaging] "Packaging for Irregularly Shaped Products" Proposal Case Study](https://image.mono.ipros.com/public/product/image/549/2000453524/IPROS09636439575459191002.jpeg?w=280&h=280)
![[Proposal Example] I want to reduce the types of cardboard and decrease inventory space 01.](https://image.mono.ipros.com/public/product/image/afd/2000761148/IPROS03052908303135204307.png?w=280&h=280)
