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  6. [Processing Example] Hybrid Electrodeposition of Difficult-to-Cut Materials

[Processing Example] Hybrid Electrodeposition of Difficult-to-Cut Materials

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last updated:May 16, 2022

アイゼン
アイゼン
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Introducing examples of hybrid electroplated tools for processing such as arc groove machining of chalcogenide silicon and hole drilling of alumina! Ceramic processing.

We would like to introduce examples of hybrid electroplating processing that our company has conducted. In the case of silicon carbide (SiC), we used "IZW φ10.0 #200" to perform arc groove processing with a width of 10mm and a depth of 6mm. Additionally, we have examples of arc groove processing for zirconia (ZrO2) and silicon nitride (Si3N4), as well as hole drilling for alumina (Al2O3) and stop groove processing for quartz (SiO2). 【Processing Conditions (Excerpt)】 <Arc Groove Processing of Silicon Carbide (SiC)> ■ Tool Used: IZW φ10.0 #200 ■ Machine Used: Machining Center ■ Cutting Speed: 200m/min ■ Depth of Cut: 0.025mm/Lap ■ Feed Rate: 500mm/min *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Hybrid Electrodeposition of Difficult-to-Cut Materials

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  • Related Link - https://eisen.gr.jp/j/products/cbn/cbn_hyb2.html

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【Other Processing Conditions (Excerpt)】 <Arc Groove Processing of Zirconia (ZrO2)> ■Tool Used: IZW φ5.0 #200 ■Machine Used: Machining Center ■Cutting Speed: 200m/min ■Depth of Cut: 0.05mm/Lap <Arc Groove Processing of Silicon Nitride (Si3N4)> ■Tool Used: IZW φ10.0 #100 ■Machine Used: Machining Center ■Cutting Speed: 125m/min ■Depth of Cut: 0.01mm/Lap <Drilling Processing of Alumina (Al2O3)> ■Tool Used: IZW φ11.0 #200 ■Machine Used: Machining Center ■Cutting Speed: 200m/min ■Depth of Cut: 0.1mm/Lap *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Hybrid Electrodeposition

[Processing Example] Hybrid Electrodeposition

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アイゼン

アイゼン

Testing, Analysis and Measurement

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Aizen Co., Ltd. is a company located in Higashiomi City, Shiga Prefecture, that manufactures and sells pin gauges, thread gauges, jigs, and diamond tools. We offer "MADE IN JAPAN" pin gauges that emphasize trust and high quality. We provide high-quality, high-precision tools with excellent wear resistance, pouring all the technology and know-how we have cultivated as a gauge manufacturer over many years. Additionally, Aizen offers inspection and calibration services for your pin gauges and plug gauges (plain type), regardless of the manufacturer.

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