We will mold sheets made of non-woven fabric and urethane.
We mix polyols and isocyanates, which are the raw materials for urethane, in-house, and provide them processed into non-woven fabric and sheet form (up to a maximum width of 4 meters). We have a track record in sports facilities and are open to consultations for development and mass production. We can also discuss the use of materials other than non-woven fabric and manufacturing with three or more layers, so please feel free to contact us.
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basic information
Yamamoto Sangyo celebrated its 100th anniversary in 2021. For many years, we have been manufacturing carpets and wide long materials, and now we provide products to a wide range of fields including interior, exterior, sports, automotive, aviation, railways, civil engineering, and construction, earning high trust. Our foundation is the composite technology of "fiber" × "resin" × "coating," as well as the technology to produce these in wide long formats. We have a number of unique facilities that enable us to create original products tailored to our customers' needs. ○ Equipment Owned - Tufted weaving machines for carpets - Full-color printing line - Rubber-based resin coating line - PVC resin coating line - Urethane resin coating line - Hot melt coating line - T-die laminate coating line - Spray line for functional agents such as antibacterial, antiviral, and stain-resistant - Non-slip resin coating line - Cutting, sewing, and packaging line - Shipping warehouse (same-day response available) *For more details, please download the PDF document or feel free to contact us.
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Applications/Examples of results
■Interior Products ・Roll carpets, tile carpets, rugs, mats, printed carpets ■Soundproof Products ・Soundproof carpets ■Industrial Materials ・Flame-retardant carpets for aircraft and railways ・Automotive mats ・Dust control mats ■Artificial Turf ・Tennis courts, soccer fields, plazas, embankments, etc. ■Various Functional Materials ・Slip-resistant flooring ・Breathable flooring ・Shock-absorbing materials ・Oil-absorbent mats ・Waterproof mats ・Materials with antibacterial, antiviral, and stain-resistant functions ・Environmental products (industrial materials for coastal erosion prevention) ■Development Stage ・Smart flooring with load sensors ・Energy-harvesting flooring (with embedded piezoelectric elements) ・100% recycled carpet system ・Geotextiles with strain sensors *For more details, please download the PDF or feel free to contact us.*
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Company information
Our company manufactures and sells a wide range of composite sheets, including carpets, artificial turf, and construction and civil engineering materials. We have developed various composite sheets over many years and provide products to a variety of industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. If you are interested, please feel free to contact us. 〇Features - Capable of manufacturing wide and long composite sheets - Flexible and prompt customer response through consistent production at a single domestic location - Ability to establish a flexible quality system in accordance with ISO9001, JIS certification, and customer requirements - Handling various materials such as olefin, polyester, nylon, acrylic, urethane, glass, rubber, and PVC - Usable with any material that can be rolled, including fabrics, non-woven fabrics, resin sheets, paper, metal foils, and fiberglass - Procurement from overseas is also possible - Various functions such as flame retardant, stain resistance, water repellency, and antibacterial properties can be added 〇Flow from Development to Production 1. Specification discussion 2. Small-scale prototype at the lab level → expanded actual machine prototype 3. Finalization of specifications 4. Mass production and after-sales support
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