Achieving high precision and partial cutting-free in the cold forging process! A case where cost reduction was found through total cost.
The customer was troubled by the costs incurred from the working time due to full cutting. Therefore, we proposed a near-net shape unique to ultra-precision cold forging. We achieved high precision and eliminated partial cutting in the cold forging process. As a result, we were able to find a reduction in total costs for products that can be handled by cold forging. 【Case Summary】 ■Issue: Working time from full cutting = Cost ■Solution: Near-net shape unique to ultra-precision cold forging ■Effect: Found a reduction in total costs *For more details, please refer to the PDF document or feel free to contact us.
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basic information
For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
"Do you have any of these concerns?" - Management and cost issues related to multi-process (using multiple presses) - Rising component costs due to increased material prices - Cost challenges for processing multiple holes - Management of multiple parts - Distortion due to heat treatment processes - Machining time - Lead time and cost for prototype creation - Management of multiple outsourcing *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Our company is a steel center under the group umbrella of Itochu Marubeni Steel Corporation, a comprehensive trading company in the steel industry. Our main operations include gas cutting and blanking processing using thick plates, as well as cold forging and shaping processing. In addition to shearing, blanking, heat treatment, shot blasting, and cold forging, please leave the cutting processing to us.
![[Case Study of Problem Solving] Distortion of Parts Due to Heat Treatment Process](https://image.mono.ipros.com/public/product/image/a0d/2000689753/IPROS79135519542915367297.png?w=280&h=280)
![[Case Study on Problem Solving] Management of Multiple Outsourcing Processes](https://image.mono.ipros.com/public/product/image/857/2000689759/IPROS12196170386331560518.png?w=280&h=280)
