[Data] Thinking in Numbers! Decision-Making in Manufacturing (Defect Rate from the Perspective of Production Plants)
"It's often said to 'think in numbers,' but what does that specifically mean?" I will explain using concrete examples related to improving defect rates!
In the manufacturing industry, overseas production has become the norm. Many companies are developing new technologies while conducting daily production at domestic factories as mother plants, and producing high-volume mass-produced goods at overseas factories. There are various perspectives on where to establish production bases, such as "local production for local consumption," "risk diversification," and "reshoring." In this document, we will assume a scenario where the same product is produced at both domestic and overseas factories, and we will examine a numerical decision-making example based on the question: "In order to improve the defect rate, which is more advantageous—increasing production at the domestic factory or reducing the defect rate at the overseas factory?" (It is assumed that the domestic factory has a relatively lower defect rate compared to the overseas factory).
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Gas appliances, air conditioning equipment, medical devices, semiconductor-related items, etc.
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Matsui Manufacturing Co., Ltd. focuses on non-ferrous metals such as copper, brass, and aluminum, offering a consistent production system from hot forging to machining, pipe bending, brazing, and unit assembly. We propose suitable QCD (Quality, Cost, Delivery) to our customers from our four production bases located in Japan and abroad (Osaka, Tottori, Himeji, and China). Since our establishment in 1948 as a manufacturer of gas appliance parts, we have developed and manufactured various control devices related to gas appliances, petroleum, water, and air conditioning, marking half a century of history with the motto of "Customer First." We will continue to acquire advanced technologies, promote flexible thinking that breaks away from conventional concepts, and not only respond to user needs but also proactively propose solutions that anticipate the needs of end users. We look forward to your continued guidance and support.