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  6. The R-shaped polishing of the two-wheeled tank can be easily taught for automatic polishing with autonomous pressure correction.

The R-shaped polishing of the two-wheeled tank can be easily taught for automatic polishing with autonomous pressure correction.

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FerRobotics AOK

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  • Official site

Robotic automation of R-shaped components such as two-wheeled tanks and pipes, which are difficult to teach, with uniform force adjustment through high-speed autonomous correction of pressing force. Improvement of finishing quality and cycle time.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects the tool load affected by gravity changes due to the robot's angle, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

    Welding robot
AOK_motorbike_gas_tank_grinding2

The R-shaped polishing of the two-wheeled tank can be easily taught for automatic polishing with autonomous pressure correction.

AOK_motorbike_gas_tank_grinding2 (2).jpg
AOK_motorbike_gas_tank_grinding2 (2).jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges solved by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker knowledge - Relief from the 3K jobs for workers - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos are available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, pre-paint sanding, turbine blade polishing, sanding and polishing of sanitary and other ceramic products, deburring of cast parts, wind turbine blade polishing, acrylic glass polishing, various buff polishing, mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry points - Repair polishing - Pre-paint sanding - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.

Detailed information

  • AAK_application

    FerRobotics Compliant Robot Technology GmbH has developed an end effector using ACT (Active Compliant Technology) that enables industrial robots to possess human-like tactile sensitivity in all surface treatment processes, such as polishing and grinding. This technology allows for the control of pressing force at any angle, ensuring stable, high-quality finishes even with complex shapes and dimensional variations, operating 24 hours a day. It is suitable for a wide range of materials, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, stone, glass, and even coconut fiber, without being limited by the type of material. From large to small processing tasks, you can choose the appropriate product from a rich lineup based on your application and shape, accommodating small and complex shapes as well. In addition to polishing and grinding tasks, it contributes to processes that give robots the tactile sensitivity of human workers, such as handling, assembly, adhesion, and inspection.

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ACF-K

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AAK/201

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AAK501 Single Action Thunder Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

AAK501 Single Action Thunder Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

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The R-shaped polishing of the two-wheeled tank also significantly reduces teaching effort through autonomous pressure correction. Robots can be used to apply uniform pressure on tanks and pipes that are difficult to teach. This improves finishing quality and cycle time!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure that occurs during polishing and grinding processes, which require skilled techniques, at high speed. It enables consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, dimensional tolerances of the workpiece and changes in freeform surfaces are automatically corrected at high speed through instant stroke adjustments, maintaining constant contact with the workpiece at the set force. This technology allows for increased trajectory speed of devices and robots, enhancing processing speed and improving cycle times. Additionally, it automatically corrects the gravitational load of tools that varies with the robot's angle, ensuring uniform contact pressure from any angle and enabling a finish without processing inconsistencies. ◆Challenges addressed by automating polishing and grinding using our technology: - Increased work speed and improved cycle times, leading to reduced labor costs and profit generation. - Mitigation of risks associated with the succession of skilled workers. - Relief for workers from the "three K" jobs (dirty, dangerous, and difficult). - Consistent, high-reproducibility work 24/7. - Cost reduction by minimizing the consumption of consumables through consistent contact force processing.

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The polishing of the R-shaped surface of the two-wheeled tank has significantly reduced teaching effort through autonomous pressure correction. Robots can be used to apply uniform pressure on tanks and pipes that are difficult to teach. This improves finishing quality and cycle time!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure that occurs during polishing and grinding processes, which require skilled techniques, at high speed. It allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, dimensional tolerances and changes on freeform surfaces of the workpiece are automatically corrected at high speed through instantaneous stroke adjustments, maintaining constant contact with the set force on the workpiece. This technology enables an increase in the trajectory speed of devices and robots, thereby enhancing processing speed and improving cycle times. Additionally, it automatically corrects the gravitational load of the tool that varies with the robot's angle, ensuring a uniform contact pressure from any angle, allowing for a finish without processing inconsistencies. ◆Challenges addressed by automating polishing and grinding using our technology: - Increased work speed and improved cycle times, leading to reduced labor costs and profit generation. - Mitigation of the risk associated with the succession of skilled workers. - Relief for workers from the "three K" jobs (dirty, dangerous, and difficult). - High reproducibility and consistent work 24/7. - Reduction of consumable usage and cost savings through processing with constant contact force.

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The best solution for robot polishing.

Robot polishing that can automate the polishing of R-shaped objects such as difficult-to-teach two-wheeled tanks and pipes with uniform pressure adjustment through high-speed autonomous correction. Improve finishing quality and cycle time with robotic polishing!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects the tool load affected by gravity changes due to the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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The best solution for robot polishing.

Robot polishing that can automate the polishing of R-shaped surfaces such as difficult-to-teach two-wheeled tanks and pipes, using uniform pressure adjustments through high-speed autonomous correction. Improve finishing quality and cycle time with robotic polishing!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. Using the end effector with ACT technology (ACF), it instantly and automatically adjusts to changes in dimensional tolerances, curved shapes, and non-planar surfaces by rapidly extending and retracting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the control of contact pressure through the extension and retraction of the ACF itself eliminates the need to move the heavy robot arm for corrections, further assisting in improving processing speed. Furthermore, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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