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  5. Articulated Robot
  6. Automation of welding mark removal for automotive parts. Dramatically improving cycle time.

Automation of welding mark removal for automotive parts. Dramatically improving cycle time.

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FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG

last updated:Aug 28, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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The pinnacle of robotic polishing. Automation of the grinding and sanding processes that require uniform pressure, with high-speed automatic correction of pressing force for high-quality finishing.

Orbital polishing kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. ACT is a technology that automatically corrects the "difference" in contact pressure (force) generated during processing in polishing and grinding operations that require skilled techniques, addressing dimensional tolerances, curved shapes, and non-flat surfaces at high speed. It also automatically compensates for gravitational loads, allowing for consistent polishing/grinding at the set contact force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically compensates for tool load changes due to gravity depending on the robot's angle, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

    Articulated Robot
AOK_front_lid_grinding

Automation of welding mark removal for automotive parts. Dramatically improving cycle time.

AOK_front_lid_grinding (1).jpg
AOK_front_lid_grinding (1).jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Mitigation of the risk of inheriting skilled worker expertise - Relief from the "3K" jobs for workers - Consistent and highly reproducible work possible 24/7, 365 days a year - Cost reduction achievable by minimizing the consumption of consumables through consistent pressure during processing

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos are available on the official YouTube channel. By FerRobotics.) Examples: Removal of weld beads, removal of welding spatter, sanding before painting, polishing of turbine blades, sanding and polishing of sanitary and other ceramic products, deburring of cast parts, polishing of wind turbine blades, polishing of acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.

Detailed information

  • AAK_application

    We provide the best solutions for robotic polishing and grinding, equipping industrial robots with a sense of touch using our patented technology, Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes where automation has previously not been achievable. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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ACF Series

ACF Series

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AOK/201

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ACF-K

ACF-K

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AAK/201

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Company information

FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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