A device that automatically performs all processes from cleaning to dipping and curing for hard coating aimed at preventing scratches on lenses, enhancing weather resistance, and providing dirt resistance!
This is a device capable of automatic continuous processing from ultrasonic cleaning in multiple tanks to dip coating and UV curing, handling up to 70 plastic lenses per batch produced by injection molding. *While this is a representative device for mass production dip coating, its applications are not limited to industrial use; it is also suitable for functional coatings on food containers and medical components. With a focus on reducing vibrations, which is a crucial element in dip coating (considering mass effects, the placement of the drive source, and edge cutting), we have been dedicated to creating equipment that satisfies our customers by understanding the importance of each process in coating, including the role of ultrasonic cleaning in the preceding step (contributing to yield) and issues that arise during drying and curing in the subsequent step (such as film irregularities). **Features** - Capable of automatic continuous processing from ultrasonic cleaning in multiple tanks to dip coating and UV curing, handling up to 70 pieces per batch. - The paint is constantly monitored, maintaining the liquid temperature according to requirements while automatically adjusting the concentration of both the original and diluted liquids to ensure consistent concentration and temperature within a specified range. *For more details, please request documentation or view the PDF data available for download.*
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basic information
【Basic Information】 ● Continuous fully automatic device ● Purpose of the device: Hard coating for optical plastic lenses ● Device configuration: Loader, ultrasonic cleaning, dip coating, UV curing, unloader ● Processing capacity: Up to 70 pieces per batch (transported using dedicated racks and fixtures) 【Device Specifications: Main Components】 ● Ultrasonic Cleaning Zone ・Alkaline ultrasonic cleaning tank ・Tap water ultrasonic rinse tank ・Tap water ultrasonic rinse tank ・Pure water ultrasonic rinse tank ・Pure water ultrasonic rinse tank ・Warm pure water low-speed lift tank ・Hot air drying ・Cooling ● Dip Zone ・Coating tank (single tank type) ● Drying and Curing Zone ・Safety-enhanced explosion-proof pre-drying ・High-pressure mercury type UV curing * Cleanliness will be ensured by installing FFUs in appropriate ceiling areas based on the installation environment and device volume. * The number of dip tanks and drawers can be adjusted according to requests and purposes. * For the basic specifications of each tank, please inquire.
Price information
We will manufacture according to specifications that suit our customers. Therefore, the price range will be broad, from tens of millions to less than 100 million yen.
Delivery Time
Applications/Examples of results
- Optical applications: Hard coatings for plastic lenses, anti-reflective films, primer coatings - Food applications: General coatings for food containers - Medical applications: Functional coatings for catheters and other medical materials
Detailed information
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■Front view of the entire device ・Cleaning zone ・Dip coating zone ・UV curing zone
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■Back of the entire device ・Cleaning zone ・Dip coating zone ・UV curing zone
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■Ultrasonic Cleaning Zone - Cleaning tank: Composed of alkaline, tap water, and pure water tanks - 4-sided overflow & liquid layer flow method: Specifications can be changed for each tank - Equipped with contamination removal filter - Liquid temperature: Can be set with heater and temperature controller installed
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■Ultrasonic Cleaning Zone ・Ultrasonic Transducer: Frequency specifications can be changed for each tank *For explosion-proof applications, covered with a cover and air purge.
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■Dip Coating Zone - 4-Sided Overflow Dip Tank Tank Size: W500×D900×H150 (mm) - Equipped with Contamination Removal Filter - Liquid Temperature Management Function - Liquid Concentration Management Function & Automatic Liquid Supplementation Function
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■Oven ・One pass ・Temperature: MAX 100℃ ・Safety enhanced explosion-proof design ・Heat-resistant HEPA equipped
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■UV Curing Zone - Using high-pressure mercury lamps * Compatibility with metal halide lamps is also possible - The lamp emission length and UV intensity are determined by the production volume and cumulative light amount.
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■Lifting and Traversing Device ・Traversing cart with lifting function: for 3 tanks ・The driving mechanism will be finalized in consultation with the customer. *This is a core technology of dip coating.
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Company information
We are a specialized manufacturer of dip coating and cleaning and drying equipment for the preceding and following processes. Our company is a "team of professionals" that has been active in the industry for many years. We manufacture experimental and prototype machines based on our extensive experience and achievements (handling various substrates, shapes, and coating agents) and utilize valuable know-how gained from test coatings (liquid management, air conditioning management, etc.) to produce and sell experimental and production equipment. Aiming to propose the optimal coating system for our customers, we provide a one-stop solution for "experimental machines, test coatings, prototype machines, and production (mass production) equipment" covering the "cleaning, dip coating, and drying" processes. We also offer simple free tests, so if you are considering coating, currently facing difficulties, or wondering if a certain coating can be done, why not try applying it? Please feel free to contact us.