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  3. エコートプレシジョン
  4. Pulp Coater: A coating test device aimed at imparting "water-resistant, heat-resistant, and oil-resistant" functions to pulp molds.
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  • Sep 15, 2023
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Sep 15, 2023

Pulp Coater: A coating test device aimed at imparting "water-resistant, heat-resistant, and oil-resistant" functions to pulp molds.

エコートプレシジョン エコートプレシジョン
Our company has been engaged in coating equipment primarily focused on dip coating. Among these, we have received numerous inquiries from companies such as paper manufacturers and manufacturers and sellers of molded containers regarding coatings aimed at providing "water resistance, heat resistance, and oil resistance" for three-dimensional shapes like pulp (paper) molds. We are conducting test coatings on prototype containers (pulp (paper) molds). Based on the results of these test coatings, we have developed a dedicated testing machine called the "Pulp Coater." The Pulp Coater catalog includes the following information regarding coating film performance: - Water and heat resistance: Changes over time after heating in a microwave (up to 72 hours) - Oil repellency KIT value - Oil resistance: Changes over time after applying salad oil, dressing, and soy sauce to the container (up to 24 hours) In light of the movement to reduce plastic use, companies considering a switch to materials with less environmental impact, especially those looking to convert disposable containers to pulp (paper) molds, are encouraged to make use of the Pulp Coater. Please feel free to contact us for inquiries regarding test coatings and other matters.
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パルプコーター?カタログ.pdf[1288806]

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Tabletop Dip Coater (Dip Coating Device) DC Series

It is an experimental dip coating device with a wide range of speeds and acceleration/deceleration functions.

The "DC Series" is a standard tabletop experimental device. By standardizing key functions such as processing speed, you can select the model based on the desired application length (application stroke). It covers a wide range of speeds (0.01 mm/s to 60 mm/s) while also pursuing precision operation at low speeds and considering user-friendliness and ease of use. Please check the catalog for detailed specifications. If you have any questions or wish to customize, please feel free to contact us.

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Dip Coater: DC300S2 - Elevation and Inclination 2-Axis Type Experimental Device -

Achieving a uniform coating film by using lifting and tilting functions for complex-shaped workpieces.

This device allows for the prevention of liquid pooling and approaches a uniform coating film by tilting the workpiece to an angle that facilitates liquid flow (Y-axis) during the lifting process (X-axis) for complex-shaped workpieces that are prone to liquid pooling in a vertical lifting posture. Additionally, for high-viscosity liquids that may cause dripping due to the posture after lifting, it is expected that changing the workpiece posture using the tilting function can also prevent dripping. As an option, it is possible to propose a 3-axis type by adding an additional axis and incorporating a rotation function to the tilt, allowing for a more uniform liquid flow onto the surface of cylindrical workpieces, resulting in a more uniform film formation.

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Dip Coater: FD200C2 - Equipment for Small Rod Production

The dip coater used as an experimental machine has been enhanced with a paint circulation unit and air conditioning system, expanding it into equipment suitable for sample production and small rod manufacturing.

By equipping the experimental machine, which tends to go into standby after completing experiments, with extended functionalities, it can transform into a facility capable of producing sample products that can be proposed to customers and small rod production as it progresses to the next stage. In reality, products formed by coating experiments such as dip coating often cannot be repurposed into sample products or actual products for customers due to irregularities in the appearance of the coated film. By reducing contamination, which is the main cause of these appearance irregularities, within the coating system, it is possible to dramatically decrease the disturbances in the coated film. ● Coating system for contamination reduction 1) Removal of contamination brought into the paint from the substrate (workpiece): Filtering during paint circulation and controlling the paint temperature within a certain range. 2) Increasing cleanliness by enclosing the coating area with a local booth and using a fan filter unit (FFU). The device that incorporates these two functions is the "FD200C2." We also offer the following options: - Monitoring of paint concentration and replenishment system - Temperature and humidity management within the local booth By adding these features, it becomes possible to provide even higher quality products.

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Dip Coater: Standalone Type with Liquid Circulation and US Functionality

This is a dip coating device equipped with ultrasonic functionality aimed at liquid circulation (four-sided overflow) and liquid penetration into fine details of the substrate.

This is a standalone device equipped with lifting functionality, liquid circulation functionality, and ultrasonic functionality aimed at liquid penetration into the fine details of the substrate. ◆ Benefits of 4-Sided Liquid Circulation Overflow - It can maintain a constant liquid level at all times. - The circulation path can be managed with the following functions: - Liquid temperature and concentration can be managed within a certain range. - Contaminants introduced into the liquid can be removed. ◆ Ultrasonic Function Aimed at Liquid Penetration into Fine Pores of the Workpiece ◆ Since humidity is undesirable after coating, a nitrogen purge function has been added to the dip lifting section and the liquid tank (with automatic lid). By incorporating additional functions tailored to the characteristics of the substrate and coating agent as described above, we strive to provide devices that meet our customers' objectives.

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Semi-mass production fully automatic dip coater (dip coating device)

Fully automatic dip coater capable of processing dip coating, pre-drying, and UV curing.

This is a fully automatic device equipped with a precision control lifting function and a coating liquid circulation function (four-sided overflow), a one-pass hot air drying section as a pre-drying function, and a UV curing section as a hardening function, providing full functionality for coating, excluding cleaning. It is suitable for customers who can perform wet cleaning with existing equipment, making it ideal for fully automatic dip coating systems with high cost weights. 【Features】 ■ Fully automatic processing of the dip coating, pre-drying furnace, and UV curing processes ■ Perfect for customers who can perform wet cleaning with existing equipment ■ For heat-curing type coating liquids, specifications can be modified to change the UV curing function to a hot air circulation function, making it usable for a wide range of applications *For details, please request materials or view the PDF data available for download.

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Fully automatic dip coater for mass production (dip coating device)

A device that automatically performs all processes from cleaning to dipping and curing for hard coating aimed at preventing scratches on lenses, enhancing weather resistance, and providing dirt resistance!

This is a device capable of automatic continuous processing from ultrasonic cleaning in multiple tanks to dip coating and UV curing, handling up to 70 plastic lenses per batch produced by injection molding. *While this is a representative device for mass production dip coating, its applications are not limited to industrial use; it is also suitable for functional coatings on food containers and medical components. With a focus on reducing vibrations, which is a crucial element in dip coating (considering mass effects, the placement of the drive source, and edge cutting), we have been dedicated to creating equipment that satisfies our customers by understanding the importance of each process in coating, including the role of ultrasonic cleaning in the preceding step (contributing to yield) and issues that arise during drying and curing in the subsequent step (such as film irregularities). **Features** - Capable of automatic continuous processing from ultrasonic cleaning in multiple tanks to dip coating and UV curing, handling up to 70 pieces per batch. - The paint is constantly monitored, maintaining the liquid temperature according to requirements while automatically adjusting the concentration of both the original and diluted liquids to ensure consistent concentration and temperature within a specified range. *For more details, please request documentation or view the PDF data available for download.*

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Dip Coater Mass Production Equipment: Large Fully Automatic Hard Coating Equipment

This is a device that automatically performs all processes from cleaning to dipping and curing of a hard coat that can provide scratch resistance, weather resistance, and dirt resistance to large-sized injection-molded plastics.

This is a device capable of automatically and continuously processing multiple injection-molded plastic products sized 1,000×400 mm per batch, from ultrasonic cleaning in multiple tanks to dip coating and UV curing. Based on our years of experience, we prioritize vibration reduction, which is a crucial factor in dip coating (mass effect, placement of the drive source, and edge cutting) as part of our design philosophy. We understand the importance of each step in the coating process, including the role of ultrasonic cleaning in contributing to yield and the issues that can arise during the subsequent drying and curing processes (such as film irregularities), and we have been dedicated to creating equipment that satisfies our customers. The system also includes continuous monitoring of the paint, maintaining the liquid temperature according to requests, while automatically adjusting the liquid concentration by replenishing both the concentrated and diluted solutions to manage the coating within a consistent range of concentration and temperature. This is a mass production type hard coating device designed for large substrates, reflecting our experience and know-how.

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Related catalog(8)

Dip Coater (Coating): Introduction to Coating Methods

Dip Coater (Coating): Introduction to Coating Methods

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Dip Coater (Dip Coating Device): Introduction to the Coating Flow

Dip Coater (Dip Coating Device): Introduction to the Coating Flow

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AR (anti-reflective) coating performance data using the dip coating method.

AR (anti-reflective) coating performance data using the dip coating method.

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Dip Coater (Coating Device): Introduction to Application Areas

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Convert Tech April 2023 Issue: The World of Precision Dip Coating Suitable for Nanomaterials, Regardless of Workpiece Shape, and Its Latest Technologies

Convert Tech April 2023 Issue: The World of Precision Dip Coating Suitable for Nanomaterials, Regardless of Workpiece Shape, and Its Latest Technologies

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Tabletop dip coater (dip coating device) "DC Series" with coating film thickness data.

Tabletop dip coater (dip coating device) "DC Series" with coating film thickness data.

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Dip Coater: DC300S2 Elevating and Tilting 2-Axis Type Experimental Device (with Film Thickness Data)

Dip Coater: DC300S2 Elevating and Tilting 2-Axis Type Experimental Device (with Film Thickness Data)

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Ecoat Precision Co., Ltd. Company Profile

Ecoat Precision Co., Ltd. Company Profile

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96 WJacket Tubes 1.0ml Type

  • NEW
  • PRODUCT

We would like to introduce the '96 WJacket Tubes 1.0ml Type' handled by FCR and Bio Co., Ltd. This product is an autoclavable tube with a 2D code that is compatible with DMSO and liquid nitrogen vapor. The type with Rack ID allows you to use a reader that can read both the Tube ID and Rack ID simultaneously by simply scanning the 2D code for Rack ID on the bottom of the Rack. 【Features】 ■ Polypropylene ■ Autoclavable ■ DMSO compatible ■ Compatible with liquid nitrogen vapor ■ Capacity: 1.0ml *For more details, please download the PDF or feel free to contact us.

Nov 14, 2025

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Aluminum casting repair: Metal crack repair without applying heat.

  • NEW
  • PRODUCT

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Nov 14, 2025

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■■ Sealed Product Air Leak Test Device | MSZ-0701 series ■■ New standard for waterproof testing. "Dry" non-destructive testing that does not wet electronic devices or packaging. Capable of testing the waterproofness of sealed products (equivalent to IPX7, IPX8).

  • NEW
  • PRODUCT

● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

Nov 13, 2025

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■■ The measurement section is made of all stainless steel! General-purpose air leak tester | FLS-0100 series ■■ Designed to meet the strict production line requirements where the use of specific metals is prohibited, such as in electronic component factories and battery factories.

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  • PRODUCT

In battery manufacturing lines, if components containing copper are used, there is a possibility that metal powder may mix in, dissolve, ionize, and pass through the separator, causing a malfunction that connects the positive and negative electrodes. Such minute metal powders may not be detected during pre-shipment inspections, and even if they are found, they can lead to various issues, such as the need to increase inspection processes to detect them. Therefore, Fukuda has developed a copper-free (all stainless steel) air leak tester that can be safely used in the production lines of battery manufacturers and secondary battery manufacturing equipment manufacturers. For product specifications and details, please refer to the "Related Product Information" and "Related Catalogs" below.

Nov 13, 2025

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■■ Air leak tester for EV (electric vehicle) battery cases | FLZ-0630 series ■■ Reduces noise. Measurement is performed using a newly developed smoothing function and linear fitting correction function.

  • NEW
  • PRODUCT

This is an air leak tester for battery cases of electric vehicles (EVs). The battery case has the characteristic of being "large with a significant internal volume, and its structure may deform due to internal pressure." As a result, air leak testing generates "noise caused by its large size and capacity" and "noise caused by expansion or deformation due to internal pressurization." To mitigate this noise, this device features a newly developed smoothing function and a linear fitting correction function used in combination during measurement. Additionally, to achieve low-pressure control that is difficult to manage and to expand flow for large volumes, we provide a bypass box (CBU-600) equipped with an electro-pneumatic regulator for precise pressure control and a pressurization valve with a large effective diameter to supply high flow rates. Measurement methods: Work-Work comparison, Work-Master comparison, Fixed Master comparison Measurement pressure range: 10 kPa, 20 kPa, 50 kPa (depending on specifications) Gauge pressure sensor accuracy: ±2% F.S. Differential pressure sensor accuracy: ±0.5% F.S. Group settings: 0 to 31 groups Power supply voltage / Power consumption: AC100 to 240 V / 100 VA

Nov 13, 2025

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