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  4. Dip Coater (Coating): Introduction to the Coating Flow
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  • Jun 12, 2023
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Jun 12, 2023

Dip Coater (Coating): Introduction to the Coating Flow

エコートプレシジョン エコートプレシジョン
We would like to introduce the coating process and various mechanisms of the mass production dip coater (coating device) that our company has been manufacturing so far. In reality, what kind of mechanisms are involved in an automatic mass production dip coating device? How is the coating applied? What are the important factors to consider when constructing and selecting these mechanisms? This content addresses these questions from a coating perspective. *The aspects of mass production and productivity will be introduced separately. We hope that the overview of the devices we have constructed and manufactured based on the following considerations will serve as a reference for those considering coating. ● Dip Coater (Coating Device) for Obtaining High-Quality Coating Films "What is a high-quality coating film?" We believe it can be summarized in the following two points: - Cleanliness: Minimal film unevenness, drips, defects, accumulations, and deviations. - Sufficient durability: Adequate adhesion between the substrate and the paint. The performance of the coating film depends on the paint, but to bring out the performance of that paint, it is necessary to consider the three processes: pre-coating cleaning/modification process, dip coating process, and drying (curing) process, along with the key points of each mechanism.
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ディップコーティング塗布フロー_Ver.2.pdf[953265]

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DC350S全体゙.png

Tabletop Dip Coater (Dip Coating Device) DC Series

It is an experimental dip coating device with a wide range of speeds and acceleration/deceleration functions.

The "DC Series" is a standard tabletop experimental device. By standardizing key functions such as processing speed, you can select the model based on the desired application length (application stroke). It covers a wide range of speeds (0.01 mm/s to 60 mm/s) while also pursuing precision operation at low speeds and considering user-friendliness and ease of use. Please check the catalog for detailed specifications. If you have any questions or wish to customize, please feel free to contact us.

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Dip Coater: DC300S2 - Elevation and Inclination 2-Axis Type Experimental Device -

Achieving a uniform coating film by using lifting and tilting functions for complex-shaped workpieces.

This device allows for the prevention of liquid pooling and approaches a uniform coating film by tilting the workpiece to an angle that facilitates liquid flow (Y-axis) during the lifting process (X-axis) for complex-shaped workpieces that are prone to liquid pooling in a vertical lifting posture. Additionally, for high-viscosity liquids that may cause dripping due to the posture after lifting, it is expected that changing the workpiece posture using the tilting function can also prevent dripping. As an option, it is possible to propose a 3-axis type by adding an additional axis and incorporating a rotation function to the tilt, allowing for a more uniform liquid flow onto the surface of cylindrical workpieces, resulting in a more uniform film formation.

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FD200C2 .jpg

Dip Coater: FD200C2 - Equipment for Small Rod Production

The dip coater used as an experimental machine has been enhanced with a paint circulation unit and air conditioning system, expanding it into equipment suitable for sample production and small rod manufacturing.

By equipping the experimental machine, which tends to go into standby after completing experiments, with extended functionalities, it can transform into a facility capable of producing sample products that can be proposed to customers and small rod production as it progresses to the next stage. In reality, products formed by coating experiments such as dip coating often cannot be repurposed into sample products or actual products for customers due to irregularities in the appearance of the coated film. By reducing contamination, which is the main cause of these appearance irregularities, within the coating system, it is possible to dramatically decrease the disturbances in the coated film. ● Coating system for contamination reduction 1) Removal of contamination brought into the paint from the substrate (workpiece): Filtering during paint circulation and controlling the paint temperature within a certain range. 2) Increasing cleanliness by enclosing the coating area with a local booth and using a fan filter unit (FFU). The device that incorporates these two functions is the "FD200C2." We also offer the following options: - Monitoring of paint concentration and replenishment system - Temperature and humidity management within the local booth By adding these features, it becomes possible to provide even higher quality products.

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Dip Coater: Standalone Type with Liquid Circulation and US Functionality

This is a dip coating device equipped with ultrasonic functionality aimed at liquid circulation (four-sided overflow) and liquid penetration into fine details of the substrate.

This is a standalone device equipped with lifting functionality, liquid circulation functionality, and ultrasonic functionality aimed at liquid penetration into the fine details of the substrate. ◆ Benefits of 4-Sided Liquid Circulation Overflow - It can maintain a constant liquid level at all times. - The circulation path can be managed with the following functions: - Liquid temperature and concentration can be managed within a certain range. - Contaminants introduced into the liquid can be removed. ◆ Ultrasonic Function Aimed at Liquid Penetration into Fine Pores of the Workpiece ◆ Since humidity is undesirable after coating, a nitrogen purge function has been added to the dip lifting section and the liquid tank (with automatic lid). By incorporating additional functions tailored to the characteristics of the substrate and coating agent as described above, we strive to provide devices that meet our customers' objectives.

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Semi-mass production fully automatic dip coater (dip coating device)

Fully automatic dip coater capable of processing dip coating, pre-drying, and UV curing.

This is a fully automatic device equipped with a precision control lifting function and a coating liquid circulation function (four-sided overflow), a one-pass hot air drying section as a pre-drying function, and a UV curing section as a hardening function, providing full functionality for coating, excluding cleaning. It is suitable for customers who can perform wet cleaning with existing equipment, making it ideal for fully automatic dip coating systems with high cost weights. 【Features】 ■ Fully automatic processing of the dip coating, pre-drying furnace, and UV curing processes ■ Perfect for customers who can perform wet cleaning with existing equipment ■ For heat-curing type coating liquids, specifications can be modified to change the UV curing function to a hot air circulation function, making it usable for a wide range of applications *For details, please request materials or view the PDF data available for download.

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Fully automatic dip coater for mass production (dip coating device)

A device that automatically performs all processes from cleaning to dipping and curing for hard coating aimed at preventing scratches on lenses, enhancing weather resistance, and providing dirt resistance!

This is a device capable of automatic continuous processing from ultrasonic cleaning in multiple tanks to dip coating and UV curing, handling up to 70 plastic lenses per batch produced by injection molding. *While this is a representative device for mass production dip coating, its applications are not limited to industrial use; it is also suitable for functional coatings on food containers and medical components. With a focus on reducing vibrations, which is a crucial element in dip coating (considering mass effects, the placement of the drive source, and edge cutting), we have been dedicated to creating equipment that satisfies our customers by understanding the importance of each process in coating, including the role of ultrasonic cleaning in the preceding step (contributing to yield) and issues that arise during drying and curing in the subsequent step (such as film irregularities). **Features** - Capable of automatic continuous processing from ultrasonic cleaning in multiple tanks to dip coating and UV curing, handling up to 70 pieces per batch. - The paint is constantly monitored, maintaining the liquid temperature according to requirements while automatically adjusting the concentration of both the original and diluted liquids to ensure consistent concentration and temperature within a specified range. *For more details, please request documentation or view the PDF data available for download.*

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Dip Coater Mass Production Equipment: Large Fully Automatic Hard Coating Equipment

This is a device that automatically performs all processes from cleaning to dipping and curing of a hard coat that can provide scratch resistance, weather resistance, and dirt resistance to large-sized injection-molded plastics.

This is a device capable of automatically and continuously processing multiple injection-molded plastic products sized 1,000×400 mm per batch, from ultrasonic cleaning in multiple tanks to dip coating and UV curing. Based on our years of experience, we prioritize vibration reduction, which is a crucial factor in dip coating (mass effect, placement of the drive source, and edge cutting) as part of our design philosophy. We understand the importance of each step in the coating process, including the role of ultrasonic cleaning in contributing to yield and the issues that can arise during the subsequent drying and curing processes (such as film irregularities), and we have been dedicated to creating equipment that satisfies our customers. The system also includes continuous monitoring of the paint, maintaining the liquid temperature according to requests, while automatically adjusting the liquid concentration by replenishing both the concentrated and diluted solutions to manage the coating within a consistent range of concentration and temperature. This is a mass production type hard coating device designed for large substrates, reflecting our experience and know-how.

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Waterproof, heat-resistant, and oil-resistant "coating device" for pulp molding.

Waterproof and oilproof functions like plastic products for food paper containers!

This is a prototype device for testing and verifying a coating that imparts water and oil resistance similar to plastic products to pulp molded food containers, which are gaining attention for their role in reducing plastic use. Based on previous experience, we can propose the necessary functions and application methods for the above coating.

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Related catalog(12)

Convert Tech April 2023 Issue: The World of Precision Dip Coating Suitable for Nanomaterials, Regardless of Workpiece Shape, and Its Latest Technologies

Convert Tech April 2023 Issue: The World of Precision Dip Coating Suitable for Nanomaterials, Regardless of Workpiece Shape, and Its Latest Technologies

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Dip Coater (Coating): Introduction to Coating Methods

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Dip Coater (Dip Coating Device): Introduction to the Coating Flow

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AR (anti-reflective) coating performance data using the dip coating method.

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Tabletop dip coater (dip coating device) "DC Series" with coating film thickness data.

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Dip Coater: DC300S2 Elevating and Tilting 2-Axis Type Experimental Device (with Film Thickness Data)

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Dip Coater: Sample preparation from a small experimental device / small rod production device

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Dip Coater: Standalone Type with Liquid Circulation and US Functionality

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Semi-mass production dip coater (dip coating device)

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Interactive Layering Method: Introduction Catalog for Anti-Reflective Coatings in Wet Processes

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Ecoat Precision Co., Ltd. Company Profile

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Non-cloudy glass pot lid

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The glass pot lid has a hydrophilic heat-resistant coating, allowing you to check the cooking state without any fogging.

Aug 10, 2025

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Checkpoints and Measures for Underfloor Inspection After Typhoons and Heavy Rain

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"Because it's an invisible place, we won't overlook it." Japan's climate is characterized by high temperatures and humidity, and particularly after typhoons and heavy rains, the conditions can be harsh for homes. It's not just the roofs and exterior walls that are affected by rain and wind. The area beneath the floor is actually the most susceptible and often overlooked point. This time, we will explain the "checkpoints for under the floor" that should be confirmed after a typhoon or heavy rain, the "responses" if abnormalities are found, and measures for preventing recurrence. [Table of Contents] ■ Why is underfloor checking necessary? ■ Checkpoints to confirm after a typhoon or heavy rain ■ Responses when damage is discovered ■ Points for preventing recurrence ■ Suggestions from Seihou Products ■ Summary Please be sure to read the [related materials] and [related links]. ↓ ↓ ↓

Aug 08, 2025

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Explosion-proof motor, stock available.

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Explosion-proof motors available in stock We will deliver within 7 days to meet your delivery schedule. 【What is an explosion-proof motor?】 In factories and plants, flammable gases and vapors are present. When these mix with air and come into contact with an ignition source, an explosion or fire can occur. This motor is designed with measures to eliminate such ignition sources. 【Available stock models】 ■ Pressure-resistant explosion-proof motors, explosion-proof grade d2G4 - Foot-mounted type, output 0.4 to 3.7 kW, 4 poles - Flange type, output 0.4 to 0.75 kW, 4 poles ■ Increased safety explosion-proof motors, explosion-proof grade eG3 - Foot-mounted type, output 0.2 to 0.75 kW, 2 and 4 poles - Flange type, output 0.2 to 0.75 kW, 2 and 4 poles

Aug 08, 2025

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We welcomed local elementary and middle school students to the special summer project "Ibara Work Exploration Tour 2025."

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As part of the "Hometown Ibara Future Creation Human Resource Development Project," we welcomed local elementary and middle school students to the special summer program "Ibara Job Exploration Tour 2025," a collaboration between the Ibara City Chamber of Commerce and the Corporate Branding Committee. We conducted a presentation that clearly and enjoyably introduced how our technology supports society, allowing the children to learn about the appeal of manufacturing and the significance of working while interacting with actual devices and products. Through this initiative, we hope to deepen our connection with the community and nurture the curiosity of the children who will carry the future. We sincerely thank everyone who participated, as well as all those involved in planning and organizing the event.

Aug 08, 2025

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Interim Financial Results for the Period Ending December 2025 (Japanese Standards) (Non-Consolidated)

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We will disclose the interim financial results for the fiscal period ending December 2025.

Aug 08, 2025

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