By implementing IoT, various benefits such as the sharing and succession of know-how can be obtained!
This document introduces a case study of efforts leading to improvements through the introduction of IoT technology, specifically "measuring vibrations using a three-axis vibration sensor." Through IoT initiatives, we can address the challenge of wanting to "perform maintenance before equipment stops due to failure" by detecting signs of equipment abnormalities, allowing for proactive measures. 【Expected Outcomes】 ■ Sharing and succession of know-how ■ Increased productivity ■ Accumulation and sharing of knowledge *For more details, please download the PDF or feel free to contact us.
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【Developmental Initiatives】 <Establishment of a Predictive Maintenance System through Real-Time Sensing> ■ Systematization of Real-Time Sensing - Instead of point-based sensing, sensors are permanently installed on equipment for continuous sensing. - Storage and processing of acquired data (processing data into averages, etc.) - Establishment of a system to notify alerts in case of abnormalities. ■ Appropriate maintenance timing is communicated and shared from machines to humans. - By accumulating large amounts of data, it becomes possible to predict the appropriate maintenance timing. *For more details, please download the PDF or feel free to contact us.
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Applications/Examples of results
【Issues to be Resolved】 <I want to perform maintenance before equipment stops due to failure> ■ I want to prevent equipment shutdown caused by the failure of hydraulic units that support the operation of major equipment. ・Before a failure occurs, field operators may notice unusual noises or vibrations. ・It is intuitively understood that failures occur after a similar amount of time each time unusual noises or vibrations are detected. ■ I want to determine the timing of maintenance based on quantitative judgment rather than relying on human senses. *For more details, please download the PDF or feel free to contact us.
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Download All Catalogs![[Example] Measurement of vibration using a 3-axis vibration sensor.](https://image.mono.ipros.com/public/catalog/image/01/b36/642997/IPROS83330756032371983020.jpeg?w=120&h=170)
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Our company is composed of members with expertise in various fields, based on the know-how and experience cultivated in the IT industry. We develop systems for various industries by utilizing both foundational and advanced technologies in IT. We are capable of progressing projects that leverage diverse insights. Without intentionally limiting ourselves to specific domains, we embrace challenges in various fields, aiming to lead to "efficient" solutions for the problems faced by society. Please feel free to contact us.
![[Data] Experimental Results of Abnormal Vibration Using Vibration Generation Type Maintenance Training Equipment](https://image.mono.ipros.com/public/product/image/bfd/2000559255/IPROS53204951795006176695.png?w=280&h=280)
![[Forklift Safety Measures] Operator Proximity Detection System "W Alert"](https://image.mono.ipros.com/public/product/image/408/2001096548/IPROS37371978303344166665.png?w=280&h=280)
