Operational Monitoring and Analysis System: Valve Operation Confirmation System
By confirming minor movements before driving, cleaning after the open test has become unnecessary! This has led to a reduction in downtime.
During the regular inspection (once a year), a full operation check was conducted. However, there were concerns about the valve sticking, and there have been instances where the valve could not operate, leading to the safety valve being activated. When conducting operational tests, it was necessary to clean the piping due to backflow from the outside air. As a result, we are currently performing operational tests and cleaning work before operation, but we wanted to reduce downtime. This system can prevent sticking of valves that are normally closed and confirm their operation. By operating the valve just before the piping line slightly opens, we can prevent sticking while simultaneously confirming whether the valve is in a state that allows it to operate. [Purpose of System Implementation] - To reduce cleaning work through operational tests and decrease downtime. - To prevent sticking by regularly operating the valve. - To identify any valve malfunctions before operation and take appropriate measures. *For more details, please refer to the PDF document or feel free to contact us.
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**Effects of Implementation** <Improvement of Operational Reliability> ■ By confirming micro-movements before operation, cleaning after the initial test became unnecessary. ■ Regular operation also contributed to preventing sticking. ■ It led to early detection of valve malfunctions and a reduction in downtime. ■ We are considering accumulating data to understand trends in operational time deviations and counting the number of operations until maintenance. *Note: The applicable valves vary by type and shape, so coordination with the valve manufacturer is necessary.* *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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