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  6. [Case Study] Achieving Solvent-Free with Hot Melt Adhesives

[Case Study] Achieving Solvent-Free with Hot Melt Adhesives

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last updated:Jul 16, 2025

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By replacing solvent-based adhesives with hot melt adhesives, we contribute to environmental improvement, increased line speed, and enhanced productivity.

Generally used adhesives include solvent-based and water-based adhesives, which cure and bond as the solvent or water evaporates. Many industrial solvent-based adhesives can have harmful effects on human health, and using solvents involves various issues such as employee health management as stipulated by occupational safety and health laws, installation of exhaust systems, storage facilities as required by fire safety laws, and environmental concerns, all of which incur significant costs. At Suntool, we propose hot melt adhesives as a solvent-free alternative, providing numerous benefits to our customers, including improvements in environmental issues and working conditions. We would like to introduce a case where the issue of solvent use was resolved with hot melt adhesives.

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[Case Study] Achieving Solvent-Free with Hot Melt Adhesives

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Advantages and Disadvantages of Hot Melt Adhesives ◆ Advantages - Low toxicity and fire hazard as they do not contain solvents. - No drying line required, leading to energy savings and space efficiency. - Easy storage of adhesives, with no waste of adhesive. - Quick solidification allows for high productivity with short bonding times. ◆ Disadvantages - Cannot be used at room temperature. - Requires melting equipment. - Caution is needed due to high temperatures to avoid burns.

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Coating Device "Hot Melt Application" Catalog

Coating Device "Hot Melt Application" Catalog

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Case Study Collection on Problem Solving 【Vol.1】

Case Study Collection on Problem Solving 【Vol.1】

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Case Study Collection [Vol. 2]

Case Study Collection [Vol. 2]

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Industrial Machinery

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Our company designs, manufactures, and sells application devices for liquids such as thermoplastic resins (hot melt), chemicals, fragrances, oils, and other liquids. With over 40 years of accumulated expertise, we have proposed hot melt applicator devices tailored to our customers' needs. We contribute to a wide range of industries, including disposable diapers, automotive, construction materials, and printing, through our precise liquid application and bonding technologies. To achieve the desired results for our customers, we provide a total production service that includes: - Selection of the appropriate substrate and adhesive (hot melt) - Application technology for the adhesive using the applicator - Proposals on how to automate the process In order to support not only customers in Japan but also those overseas, we have established offices in India and China. We are equipped with testing facilities, allowing for in-house testing. We offer a variety of hot melt application technologies, including foam application, curtain spray, and spiral spray. Please feel free to contact us for more information.

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