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  5. Process Control System
  6. [Case Study] Mistakes in skipping processes and mistakes in tool selection.

[Case Study] Mistakes in skipping processes and mistakes in tool selection.

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last updated:Jun 16, 2025

oneA アローカンパニー
oneA アローカンパニー
  • Official site

We will introduce examples of implementing a system that prevents shipping and packaging in work processes where issues such as forgetting to include documents occur, using poka-yoke techniques!

We would like to introduce a case where the Poka-Yoke product developed by oneA Corporation was adopted during 'cell production.' There was a challenge of needing to pick and package multiple documents, which sometimes led to forgetting to include instruction manuals and other documents. To address this, we established a system that manages the process with a shutter, where if there is a picking omission, the packing tape cannot be retrieved. [Case Overview] ■ Challenge - Occurrence of forgetting to include documents such as instruction manuals ■ Solution - Established a system where packing tape cannot be retrieved if there is a picking omission *For more details, please feel free to contact us.

    Process Control System
2022-07-13_14h12_54.png

[Case Study] Mistakes in skipping processes and mistakes in tool selection.

2022-07-13_14h12_54.png
2022-07-13_14h12_54.png
  • Related Link - http://www.one-a.co.jp/

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Here is an example of how we solved the issue of "careless mistakes during tool selection." 【Case Overview】 ■Issue  ・There are differences in the tools used for packaging, and the wrong tool was used. ■Solution  ・A system was established to prevent workers from mistakenly using a different tool.

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[Case Study] Mistakes in skipping processes and mistakes in tool selection

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We would like to introduce a case where oneA Corporation adopted poka-yoke products during 'cell production.' There was a challenge of needing to pick and pack multiple documents, which sometimes led to forgetting to include instruction manuals and other documents. To address this, we established a system that manages the process with a shutter, preventing the packing tape from being accessed if there are any missed picks. For more details, please refer to the related products or catalogs below.

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oneA

oneA アローカンパニー

Industrial Electrical Equipment

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OneA Co., Ltd. leverages 100 years of manufacturing experience, along with the technology and state-of-the-art equipment cultivated through its own brand business, to provide total support from design and development to manufacturing and sales, meeting various customer needs. Our poka-yoke shutters prevent incorrect parts picking during operations. If you have any concerns, please feel free to contact us.

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Error prevention: Efficient inventory management can be achieved with the introduction of a small lot from a single opening.
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For poka-yoke! To prevent picking errors in logistics warehouses and to prevent process errors on-site.
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For poka-yoke! To prevent picking errors in logistics warehouses and to prevent process errors on-site.

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