[Case Study] Reduction of Paint Consumption Using the IPD Powder Coating Control System

<Case Study Data Release> Introducing a case where approximately 23% of paint usage was reduced through the quantitative supply and micronization of powder coatings.

The "IPD Micronization Powder Coating Control System" crushes coarse particles of powder coating, enabling micronized powder coating after precise quantitative supply. Coarse particles are crushed by a micronization device in the injector section, and the powder flow rate passing through is read by a sensor, allowing for quantitative supply by adjusting the discharge amount with a controller. *Since this is available for rental, it is a system that is easy to consider for introduction. < Case Study: Reduction Effect of Paint Usage with the IPD Powder Coating Control System > ■ Target: Resipro Powder Coating ■ Duration: 10-month comparison (Conventional Coating vs. IPD System) ■ Content: Tracking the number of painted products and the amount of powder coating purchased using the same workpiece ■ Effect: Less variation from the targeted film thickness, improved appearance + reduction of wasted paint Reduction in defects caused by clumps of powder coating, contributing to improved appearance ■ Result: Compared to the conventional method, approximately 23% reduction in paint usage due to decreased defect rate and reduced discharge amount. *Detailed case information can be viewed in the PDF document. Please feel free to contact us for more details.

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