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Analysis of Machining Troubles

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last updated:Apr 15, 2024

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What can be done to reduce machining troubles?

According to the data from the Central Labor Accident Prevention Association (Chuo Rosai Bo), there were 3,755 labor accidents in the metal products manufacturing industry in fiscal year 2020, with 884 of these accidents related to metal processing machinery, accounting for approximately 24% of the total. (Source: Central Labor Accident Prevention Association Labor Accident Analysis Data) Furthermore, the most common type of labor accident was "caught in or between" with 1,237 cases (about 33%), followed by "falling or flying objects" with 459 cases (about 12%), indicating a trend that aligns with the types of troubles commonly occurring in machining. The rate of NC (Numerical Control) implementation in machine tools is high, and it can be estimated that human errors such as NC data mistakes and setting errors are significant contributing factors. With NCVIEW, various troubles such as NC data format errors, tool setting mistakes, and interference accidents can be pre-validated and improved.

    simulator
cause_of_wrong.PNG

Analysis of Machining Troubles

cause_of_wrong.PNG
cause_of_wrong.PNG work-related_accident_factor.png work-related_accident_status.png
  • Related Link - https://www.cimple.co.jp/jp/column/machiningtroubl…
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NCVIEW is a purely domestic NC data verification system that reproduces machine tools in a virtual space and simulates NC data with precision and speed. It is software specifically designed for the simulation verification of the "NC data" applied to machine tools, and it continues to grow and evolve, considering the voices from the field as its asset. 【Benefits of Introducing NCVIEW】 ◎ Safe processing without accidents ◎ Effective utilization of equipment (no need for test processing or dry runs) ◎ Reduction of rework through post-processing work verification ◎ Contribution to production management through on-schedule operations ◎ Reduction of burden on field personnel ◎ Use as an educational tool For more details, please visit the official website. https://www.cimple.co.jp ▼▼ Free Trial Available ▼▼ https://ncview-web.cimple.co.jp

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