By softening materials such as metals and ceramics, atomizing them into fine particles, spraying them onto a substrate, and allowing the particles that collide and flatten to solidify and accumulate, a high-performance coating is formed.
There are various methods of thermal spraying, which are classified in different ways depending on the materials used and the type of heat source. Considering the application and usage environment, it is important to select the most suitable thermal spraying method and materials for properties such as wear resistance, corrosion resistance, electrical insulation, and dimensional restoration. Functions of thermal spraying: Slipperiness / Non-stickiness / Heat resistance / Corrosion resistance / Hydrophilicity / Wear resistance / Electrical properties / Dimensional restoration / High friction Characteristics of thermal spraying: Wide range of materials The sprayed materials (thermal spray materials) include metals, ceramics, plastics, cermets, etc. The substrates (base materials) include metals, ceramics, plastics, wood, etc. It can be applied to large substrates such as bridges and transmission towers, and can be performed on-site. Thick films can be relatively easily produced, and film formation is faster compared to other surface treatment methods. The thermal impact on the substrate is relatively low, making it less likely to cause deformation or distortion (there are residual stresses and distortions other than thermal effects).
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basic information
When it comes to surface treatment, you can leave everything to Minoru Sangyo. In addition to 12 types of resin coatings at our own factory, we utilize a nationwide network of surface treatment processing to ensure the best proposals for you. 【Flow from Request to Delivery】 ■ Specification confirmation and meeting → Quotation → Order confirmation and order form → Receipt of base material → Coating application → Inspection and quality check → Shipping/Delivery and invoicing *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
Hearth rolls, piston rods, boiler tubes, automotive molds, aircraft parts, Yankee dryer rolls, mirror rolls for film, hob cutters, pump parts, synchro rolls (in-bath rolls), bridges (pier casings), sleeves, bearings, dry etching equipment parts (semiconductor manufacturing equipment), discharge electrodes, injection molding molds, spin coaters, automatic rice cooking lines, piping, almond roasting equipment.
Company information
We conduct in-house processing of various functional special coatings and resin coatings (see below: metal surface treatment). Additionally, in our headquarters trading division, we sell and process machinery-related products, sell and process resin products, and design and construct FA equipment.
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