A production and process management system that automatically visualizes the productivity of each process in manufacturing and logistics using RFID technology.
The RFID production and process management system manages production results and progress in real-time, enhancing work efficiency. By automatically collecting data at each stage, it eliminates the need for work reports and barcode scanning, allowing for optimal personnel allocation and improving productivity through on-site training. (1) Reducing effort by automatically collecting data RFID tags are attached to the target objects and work instructions, and readers and antennas are installed at each stage. By attaching RFID tags to worker cards, information about the workers can also be automatically collected. This eliminates the need for time-consuming work reports, allowing for real-time data acquisition and removing the hassle of barcode scanning at each stage. (2) Analyzing work results to visualize productivity This tool allows for the management and analysis of work results from various perspectives, such as by process, worker, and time period. By visualizing productivity, optimal personnel can be allocated, and it can also be utilized for on-site training. (3) Expanding utilization in the supply chain to optimize production By using RFID to grasp inventory information at each point in the supply chain in real-time, production can be optimized in conjunction with the progress of the production process.
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basic information
By solving the following challenges in the manufacturing site, we will improve productivity on the shop floor. - There is variability in the quality of work among employees, but it is unclear in the daily reports, and the time for each work process is unknown. → By reducing the effort required to compile daily reports, we can grasp the productivity of each employee by work process and use this information for improvement. - We cannot grasp the production status in real-time, and we do not know the cycle time until the product is completed. → By understanding the cycle time, we can enable production efficiency and appropriate inventory ordering. - We want to accurately grasp the manufacturing man-hours to improve the accuracy of manufacturing costs and delivery management. → If the actual performance exceeds the standard man-hours, we will take action for improvement and address any losses. - We are unable to grasp the working hours of each employee by work process, resulting in improper staffing levels. → This will allow for appropriate personnel allocation that takes into account the suitability of each employee.
Price information
We will flexibly consult with you according to the scale of the site, etc.
Price range
P5
Delivery Time
Applications/Examples of results
- Production and processing sites of major retail companies expanding globally - Logistics warehouses of a major PC rental company
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Company information
We are developing Locus Mapping (an inventory and item management system that visualizes the location of items using RFID) and RFID production and process management systems, addressing labor shortages and improving productivity in retail, manufacturing, and logistics. RFID tags have become inexpensive, costing less than 10 yen each, and can read large quantities instantly, reducing the time required for inventory and shipping tasks by 80%. Previously, it was not possible to identify the location of scanned items, but our patented technology (radio wave phase analysis) enables the identification of the location of inventory and items, which can also be utilized for location management.
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