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  1. Home
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  5. Assembly robot
  6. [Case Study] Assembly Line Automation System

[Case Study] Assembly Line Automation System

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last updated:Oct 20, 2022

古賀機械製作所
古賀機械製作所
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From initial stages to finished products, unmanned production! Introducing examples of significantly reduced labor costs!

We would like to introduce a case study of the implementation of the "Assembly Line Automation System." Before the implementation, personnel were assigned to each process, and production was carried out manually. Due to sudden absences, it was difficult to secure the necessary personnel for each process, leading to a burden on some processes and an inability to increase the production pace. After the introduction of our product, the work handling between processes was replaced from human labor to robots, using robots and 3D cameras for bulk picking, allowing for fully automated production from the beginning to the finished product. As a result, there was no longer a need to assign workers, significantly reducing labor costs. [Challenges Before Implementation] ■ Personnel were assigned to each process, and production was carried out manually. ■ Due to sudden absences, it was difficult to secure the necessary personnel for each process, leading to a burden on some processes and an inability to increase the production pace. *For more details, please refer to the related links or feel free to contact us.

    Assembly robotOther assembly machines
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[Case Study] Assembly Line Automation System

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  • Related Link - https://kogakikai.co.jp/introduction/robot/

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【Effects After Implementation】 ■ With the introduction of robots and 3D cameras, the work handling between each process has been replaced from humans to robots, enabling fully automated production from the initial stage to the finished product. ■ The need to assign workers has been eliminated, resulting in significant reductions in labor costs. *For more details, please refer to the related links or feel free to contact us.

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【Usage】 ■General manufacturing industry *For more details, please refer to the related links or feel free to contact us.

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古賀機械製作所

古賀機械製作所

Industrial Machinery

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We are engaged in product development including tapping, press processing, and cutting machines, as well as the design and manufacturing of robotic systems and automation equipment. Our company consistently handles everything from concept to design, parts processing, assembly, electrical control, and on-site installation, with a proven track record of over 2,000 deliveries across various industries. We achieve automation in all processes such as picking, transportation, positioning, assembly, inspection, and handling, contributing to increased productivity for our customers in a wide range of fields. Since 2023, we have been developing transfer beds for medical and nursing care. 【Business Activities】 ■ Custom-made equipment ■ Robotic systems ■ Manufacturing and sales of in-house developed products ■ Development of medical and nursing care equipment 【Manufacturable Equipment】 ■ Various processing machines ■ Press processing machines ■ Inspection equipment ■ Transportation equipment ■ Testing machines ■ Inspection machines ■ Press-fitting machines ■ Robotic systems ■ Machine vision ■ Automatic tapping machines * We have experience in introducing robots from multiple manufacturers. We propose equipment that enhances productivity by realizing automation and labor-saving of various production facilities tailored to customer needs. If you have any inquiries regarding efficiency improvements or robotization for safety, please feel free to contact us.

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