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  6. [Composite Repair Case Study] Repairing Pipe Thickness Without Stopping the Plant!

[Composite Repair Case Study] Repairing Pipe Thickness Without Stopping the Plant!

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last updated:Dec 24, 2025

富士ファーマナイト
富士ファーマナイト
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Restoration of strength, leak prevention, and corrosion protection effects of reduced meat piping! Case studies of composite repair services.

Corrosion occurred on the 8B piping laid on the upper part of the tank in the oil refining plant, and according to the RT results, it was found that the minimum wall thickness of the 3/4B boss section is 0.6mm. In the event of a problem with the piping, there is a risk of leakage of the internal fluid (butane), and to update the piping, the entire plant must be stopped, making corrosion prevention measures essential before any leakage occurs. Therefore, as a corrosion prevention measure centered around the boss section, a composite was laminated in two layers over a range of 300mm to the left and right of the 8B main pipe. The high environmental barrier effect of the composite layer completely prevents the progression of external corrosion and reduces the risk of leakage compared to measures taken with just anti-corrosion paint. [Effects] ■ The high environmental barrier effect of the composite layer completely prevents the progression of external corrosion. ■ The risk of leakage is reduced compared to measures taken with just anti-corrosion paint. *For more details, please refer to the PDF document or feel free to contact us.

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[Composite Repair Case Study] Repairing Pipe Thickness Without Stopping the Plant!

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  • Related Link - https://www.furmanite.co.jp/service/composite/exam…
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【Case Summary】 ■Measures - Composite materials were laminated in two layers for corrosion protection in a range of 300mm to the left and right of the boss section of the 8B main pipe. ■Construction (2 people for 2 days) - Shaping - Surface treatment - Lamination of glass fibers and carbon fibers - Curing confirmation ■Construction Points - Carbon fiber, despite being about a quarter the weight of steel, has a strength approximately 10 times greater and a hardness about 7 times greater, making it an excellent material with the characteristics of being "light and strong." - Not only is the transportation of materials easy, but it also poses no concern for load when laminated on reduced-thickness piping installed at heights (without support) due to its lightweight nature. *For more details, please refer to the PDF document or feel free to contact us.

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[Composite Repair Materials] Repairing Pipe Thickness Without Plant Shutdown! Introduction of Construction Examples

[Composite Repair Materials] Repairing Pipe Thickness Without Plant Shutdown! Introduction of Construction Examples

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[Composite Repair Materials] Repair of corrosion and thinning inside pipe supports due to rainwater! Introduction of construction examples.

[Composite Repair Materials] Repair of corrosion and thinning inside pipe supports due to rainwater! Introduction of construction examples.

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[Composite Repair Materials] Repairing Penetrations and Leaks in Fire Hydrant Piping! Introduction of Construction Examples

[Composite Repair Materials] Repairing Penetrations and Leaks in Fire Hydrant Piping! Introduction of Construction Examples

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[Composite Repair Materials] Corrosion Prevention, Strength Restoration, Leak Sealing! What are the effects of composite repair? A thorough explanation of the basic knowledge.

[Composite Repair Materials] Corrosion Prevention, Strength Restoration, Leak Sealing! What are the effects of composite repair? A thorough explanation of the basic knowledge.

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[Composite Repair Materials] What is the method for extending the long-term lifespan of reduced-thickness plant piping?

[Composite Repair Materials] What is the method for extending the long-term lifespan of reduced-thickness plant piping?

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[Composite Repair Materials] How strong is composite repair? A thorough explanation of the basic knowledge!

[Composite Repair Materials] How strong is composite repair? A thorough explanation of the basic knowledge!

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Composite Repair Materials: What is Composite Repair? A Thorough Explanation of the Basics.

Composite Repair Materials: What is Composite Repair? A Thorough Explanation of the Basics.

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Composite Repair Materials: What is Strength Calculation for Composite Repair? A Thorough Explanation of Basic Knowledge.

Composite Repair Materials: What is Strength Calculation for Composite Repair? A Thorough Explanation of Basic Knowledge.

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[Catalog] Fujifarma Night Co., Ltd. - Pharma Night Method

[Catalog] Fujifarma Night Co., Ltd. - Pharma Night Method

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富士ファーマナイト

富士ファーマナイト

Electricity, Gas and Water Industry

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Fujifarmanite was established in 1978 as a specialized company for leak repair through a joint venture between Fuji Electric Construction Co., Ltd. (now Fuji Electric E&C Co., Ltd.) and the British company Farmanite. The "Leak Seal" provided by Farmanite addresses leaks of various fluids (steam, air, oil, gas, etc.) in heat sources, power sources, and product manufacturing processes, and is widely used across various industrial sectors. From the perspective of plant maintenance, we have also launched new services such as "Composite Repair," aimed at restoring the strength of thinned pipes, and "Farmaise," which opens stuck valves due to vibration. Our excellent technicians provide high-quality services using the unique technology of the British company Farmanite.

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