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  6. [Case Study] DfAM & 3D Printing

[Case Study] DfAM & 3D Printing

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last updated:Mar 28, 2023

大昭産業
大昭産業
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Integrating nine components increases the heat exchange area by 74%! We will introduce several examples, including the "EGR Cooler."

We would like to introduce a case study on "DfAM & 3D Printing." In the case of the "EGR Cooler," we provided a domestic automobile manufacturer with a design for the internal heat exchange component to improve thermal efficiency, as well as an optimal design for the attachment bracket to integrate parts. This resulted in a 15% increase in the thermal efficiency of the exhaust gas. Additionally, we have various other case studies such as the "Trail Shielding Box" and "Dual-Readout Calorimeter." 【Case Overview (EGR Cooler)】 ■Client: Domestic automobile manufacturer ■Effects - 50% weight reduction of the bracket, 17% overall weight reduction, and improved fuel efficiency - 15% increase in the thermal efficiency of the exhaust gas - Integration of 9 parts, with a 74% increase in heat exchange area - 20% reduction in boiling area to ensure stability *For more details, please refer to the PDF document or feel free to contact us.

    3D Printer
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[Case Study] DfAM & 3D Printing

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  • Related Link - https://www.daishosangyo.co.jp/

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【Other Case Summaries】 <Trail Shielding Box> ■Client: SuperTigwelding ■Details - Produced a welding "Trail Shielding Box" by applying gas channel design for TPMS structure and torch customization through DfAM consulting, along with integrated part design. ■Effects - The customized design allows for application to various torches. - Performance improvements reduce the amount of shielding gas used. <Dual-Readout Calorimeter> ■Client: Yonsei University ■Details: Manufactured a high-performance energy measurement (DRC) device using metal (copper) 3D printing. ■Effects - Integration of parts simplifies the complex assembly process and eliminates defect rates. - Compared to existing detectors using copper plates, the manufacturing period was shortened from 3 months to 1 month. *For more details, please refer to the PDF document or feel free to contact us.

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大昭産業

大昭産業

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Daisho Sangyo Co., Ltd. is a company that primarily handles industrial machinery, equipment, and materials, as well as the following ancillary services. In addition, we conduct various inspections, analyses, evaluations, certification acquisition, intellectual property research, and marketing & maintenance services. Our business is centered around three divisions: P&I Division, ACR Division, and M&M Division. We cultivate talent to support global business, strengthen collaboration between industry and academia, and contribute to manufacturing and the provision of technology and services from the perspective and starting point of our customers.

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