Case Study of Automated Visual Inspection: Inspection Example of Plastic Bottles with Nozzles
Image Processing Visual Inspection System "iVision"
A case study of automating appearance inspection by thoroughly inspecting scratches, black spots, dirt, and printing defects using all six stages!
Would you consider switching from "visual inspection" to "automated inspection using cameras" for the bottle's "black spots, scratches, dirt, and printing defects"? We would like to introduce a case where a dedicated inspection device was created to implement a system that conducts these inspections all at once. In this system, when a workpiece is fed into the product input section, it is sent out one by one, and inspections are performed on various parts of the resin bottle, including the outer circumference and nozzle section, using multiple cameras and rotating fixtures. By using imaging environments suited to each specific area, it becomes possible to accurately confirm defects in the areas that need detection. 【Features of this system】 ■ Creation and operation of a dedicated inspection device that performs complex operations ■ Ability to conduct various inspections simultaneously by installing cameras in appropriate locations ■ Recording of which inspection items have defects ■ The device can be modified based on the inspection content *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" ■ There are cases where defects are overlooked due to visual confirmation by personnel. ■ It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. ■ We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and through full customization, we can accommodate deliveries according to our customers' wishes. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Inspection equipment with complete automation 【Case Studies】 ■Appearance inspection of resin bottles with nozzles ■Appearance inspection of spray cans and others *For more details, please refer to the PDF document or feel free to contact us.
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◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)