A system where all aspects of the production process, such as incoming goods, production, inventory management, and shipping, are interconnected, resulting in a dramatic improvement in factory productivity.
We would like to introduce a case study of our "Production Management System" implemented for a company that manufactures automotive switch components. They were using a kanban system for production, but it was unclear how much they had produced, and they were not creating delivery notes. By implementing this system, it became clear "by when and how much will be delivered," allowing them to establish early production plans and successfully improve production efficiency. 【Case Overview】 ■ Objectives/Requests - To operate using electronic kanban - To manage inventory of hierarchical components and accurately order raw materials - To prevent counting errors ■ Solution - Implementation of a production management system - Addition of production instruction and actual quantity management functions - Changing the counter to a more accurate one and linking it with the system *For more details, please refer to the related links or feel free to contact us.
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【Other Case Summary】 ■Results After Implementation - By utilizing electronic kanban data, it has become possible to accurately grasp the production numbers of the company, allowing for easy planning from short-term to long-term. - Since inventory is deducted at the moment of measurement with the counter, it has become possible to manage the inventory of complex hierarchical components. - As it has become possible to predict raw material stockouts, appropriate ordering can now be conducted. - Improvements in the accuracy of the counter and double-checking with the system have contributed to the prevention of counting errors. *For more details, please refer to the related links or feel free to contact us.
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Our company specializes in four business areas: solution services, system contract development, supply business, and technical services, demonstrating expertise to provide optimal solutions for our customers. We can handle everything in-house, from planning and design to the integration of systems and specialized equipment, as well as maintenance. Additionally, we offer appropriate system proposals along with our own packaged software products.
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