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  6. [Explanation of the Causes of Capacitor Failure] The characteristics of electrolytic capacitors deteriorate at low temperatures.

[Explanation of the Causes of Capacitor Failure] The characteristics of electrolytic capacitors deteriorate at low temperatures.

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A Must-Read Guide for Circuit Designers: 15 Examples of Causes and Countermeasures for Capacitor Failures

last updated:Jun 06, 2023

AIC tech Inc.
AIC tech Inc.
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The cause is the deterioration of the transient response performance of the output voltage, resulting in the inability to obtain the specified voltage! Here are some countermeasures.

We will introduce a case where a malfunction occurred during a low-temperature operation test of a DCDC converter, resulting in a decrease in output voltage. An aluminum electrolytic capacitor using electrolyte was used in the output section of the DCDC converter. Generally, at low temperatures below -20°C, the electrical conductivity of the electrolyte decreases and its viscosity increases, leading to a reduction in capacitance by several tens of percent, worsening frequency response, and increasing equivalent series resistance. As a result, it was determined that the transient response performance of the output voltage deteriorated, preventing the specified voltage from being achieved. [Countermeasures] - Confirm the capacitance, ESR, impedance, and frequency characteristics of the capacitor at low temperatures, and select an appropriate capacitor. *For more details, please refer to the PDF document or feel free to contact us.

    Capacitor
2022-12-12_09h36_34.png

[Explanation of the Causes of Capacitor Failure] The characteristics of electrolytic capacitors deteriorate at low temperatures.

2022-12-12_09h36_34.png
2022-12-12_09h36_34.png
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Please be aware of the following: - The lower operating temperature varies by type, so please take note. - If the capacitor's characteristics change at low temperatures, returning it to room temperature within the specified temperature range will restore those characteristics. - However, please do not forcibly heat it when returning to room temperature. - There may be cases of abnormal appearance or degradation of characteristics. *For more details, please refer to the PDF document or feel free to contact us.*

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If you see the following symptoms in a capacitor, it is faulty: ■ The case is swollen (bulging) ■ There are cracks in the case ■ There is a gap between the case and the sealing part ■ The pressure valve has activated (the pressure valve has opened) ■ The case has burst ■ It is hot or generating heat ■ Smoke is coming out ■ There is liquid leakage ■ There are unusual sounds ■ There is an unusual smell *For more details, please refer to the PDF document or feel free to contact us.

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15 Examples of Causes and Countermeasures for Capacitor Failures (with Illustrations)

15 Examples of Causes and Countermeasures for Capacitor Failures (with Illustrations)

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Electronic Components and Semiconductors

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AIC tech handles Aluminum electrolytic capacitors and Film capacitors for industrial market. Our capacitors have a history of more than 70 years and have their origins in technological development in Japan. AIC tech delivers high-value, precision capacitors tailored for power electronics—from renewable energy and industrial systems to transportation, ICT/IoT, healthcare, and infrastructure. Please feel free to contact us if you have any requests.

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