Custom Gear Production Case Study [Zero Roll Gear Prototype]

We propose a design that improves tooth surface accuracy and enhances surface pressure strength, along with zero-roll bevel gear grinding processing!

When we received a manufacturing consultation from the customer, the issue at hand was that while we were currently addressing it with straight bevel gears, there was a lack of tooth surface strength in the product. To solve this problem, our company proposed improving gear precision and increasing the design flexibility of the tooth surfaces through gear grinding. We implemented a design that could enhance tooth surface precision and improve surface pressure strength using analysis software, and we proposed a zero-roll bevel gear grinding solution. As a result, we were able to increase strength compared to conventional products, confirming that it could withstand greater transmission power and larger loads while maintaining the same size, allowing us to proceed to practical application.

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