Action counting system using sensor utilization: Power infrastructure manufacturers

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last updated：Jan 13, 2023

松田電機工業所本社

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Introduction of improvement activities aimed at automating the understanding of operational status and increasing production output. By implementing a counting system, production status is digitized in real-time!

< Introduction of the case study for the on-site improvement IoT tool 'Genba Vision' > ■ Industry: Power infrastructure manufacturing company ◎ Background of adoption (issues at the site) While the company is aware of production efficiency per hour, the existing system requires manual input... There is a lack of data for analysis as there is no data for each individual item... To collect data manually, one employee needs to stay on the line continuously... These were the issues they were facing. ◎ Proposal Therefore, we proposed 'Genba Vision (Operation Counting System)'. By introducing a counting system using sensors, production status is digitized in real-time. Analyzing the collected data clarifies individual characteristics and issues, enabling automation of operational status monitoring and the implementation of improvement activities aimed at increasing production volume. ⇒ Additionally, to promote IoT within the company, network connectivity with machines is essential, and there is strong anticipation for this to serve as a stepping stone for future IoT development. * For more details, please refer to the PDF document or feel free to contact us.

Related Link - https://www.genbavision.com/

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< Genba Vision - Benefits of the Motion Count System > - Can be installed retroactively in any process as long as there is motion - The operating status of machines can be displayed in real-time - Abnormal stops can be detected without having to approach the machines - Data collection can be continuously performed using sensors instead of manual labor - Data collection is handled by the machines, allowing focus on analysis and improvement - Individual data can be analyzed, enabling tailored improvements for each case < Our Strengths at Matsuda Electric Industry Co., Ltd. > ● Proposals for on-site improvements initiated by the manufacturing industry Since our establishment in 1946, Matsuda Electric Industry Co., Ltd. has been manufacturing automotive parts supplied to major automobile manufacturers in Aichi Prefecture, which has led Japan's automotive industry for 75 years. Leveraging our experience and know-how, we have developed the 'Genba Vision' solution that captures the voices from the field. ● Educational system aimed at utilization and establishment We offer educational services that allow customers to perform system repairs and customizations themselves, including program disclosures.