Presentation of basic knowledge materials on PTFE! Introducing "filled PTFE," which can enhance the strength and quality of products.
"PTFE" is a fluoropolymer made solely of fluorine and carbon atoms. It has various properties such as heat resistance, chemical resistance, non-stick properties, wear resistance, insulation, and weather resistance, but there are products whose characteristics cannot be compensated for by PTFE material alone, depending on the method of use. To solve this, "fillers" are used. By adding fillers, it is possible to enhance the wear resistance and creep resistance while utilizing the properties of PTFE, thereby improving the strength and quality of the product. [Types of Fillers] ■ Glass Fiber ■ Graphite ■ Bronze ■ Carbon Fiber ■ Molybdenum Disulfide ■ Special Fillers *For more details, please refer to the PDF materials or feel free to contact us.
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**Features** ■ Glass Fiber - Even when filled with PTFE, it has little effect on chemical and electrical properties, significantly improving mechanical properties and wear resistance. ■ Graphite - Improved creep resistance (cold flow), reducing initial wear and starting resistance. ■ Bronze - Enhanced wear resistance, material hardness, compressive strength, and thermal conductivity, making it suitable for use around heat sources or as a metal alternative. ■ Carbon Fiber - Improved compressive strength, creep resistance, and wear resistance. ■ Molybdenum Disulfide - Increased rigidity and improved wear resistance with a small amount of filling. ■ Special Fillers - Multiple properties such as wear resistance, stable sliding characteristics, and compressive properties can be obtained. *For more details, please refer to the PDF document or feel free to contact us.*
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【Applications】 ■ Automotive parts ■ Bearings ■ Precision instruments ■ Motorcycle parts ■ Experimental containers ■ Scientific instruments, etc. *For more details, please refer to the PDF document or feel free to contact us.
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IIDA engages in a variety of resin processing, including cutting of fluororesin (PTFE), precision cutting of hard resin PEEK, and highly precise cutting of soft materials. In an environmentally conscious factory, we manufacture resin products such as packing seals for construction machinery and industrial machinery, catering to a wide range of customer needs from prototypes to mass production. ≪New Developments in Molding and Processing≫ In November 2023, we acquired mold processing and injection molding operations from a parts manufacturer for medical devices, and began production in December of the same year. This has established a system that allows for integrated responses in mold design and manufacturing, injection molding, and cutting processing. ≪Also Supporting the Medical Field – Product Development Utilizing High-Precision Processing Technology≫ Leveraging our unique technological capabilities, we provide a variety of processed parts, including molded products, molded components, and cut parts. ≪Also Supporting 3D Printer Processing≫ In response to the recent expansion of demand, we also conduct prototyping and small-lot production using 3D printers. By combining this with traditional cutting and molding processes, we contribute to shorter lead times and cost reductions. *We respond to various customer requests with our integrated production system for resin processing.