Alignment pressure air vacuum forming of thick plates is possible! Even for large sizes exceeding 1000mm, a repeat accuracy of ±0.5mm is achieved.
The "TFH-UD-Q" is a pressure vacuum forming machine that supports large sheets/thick plates and enables high-precision alignment. Significant weight reduction is possible through the resinization of steel plates, allowing for a substantial reduction in mold costs compared to injection molding. Additionally, when adding decoration or functionality to 3D-shaped parts, printing and hard coating can be done simply by processing sheet-like materials, eliminating the need for large equipment. Through light-transmitting printing, designs that cannot be achieved with steel plates are realized, and by adopting a special heating method, high-precision alignment forming is possible even with large sheets/thick plates. We will be exhibiting at the 2023 Automotive Technology Exhibition, which will be held from May 24, 2023. Please feel free to stop by. *For more details, please download the materials or contact us through our website.
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■Exhibition Name: Automotive Technology Exhibition 2023 ■Date: May 24-26, 2023 ■Location: Pacifico Yokohama, Booth No. 134 ■Exhibited Products ・Alignment Light-Transmitting Back Door Sample ・Alignment Light-Transmitting Emblem Sample ・Alignment Light-Transmitting Dashboard Sample ・Foamed PC Back Door Sample ・Ornament Shape Coating Molding Simultaneous Cutting Sample *Molding demonstration will be conducted ・Resin Cover Panel for In-Vehicle Displays ・Other Thermoforming Sample Exhibits We look forward to your visit!
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■Alignment Light-Transmitting Backdoor Sample Through screen printing, designs with gradients that cannot be achieved with painting can be expressed. A special technology owned by Asano Laboratory allows for high-precision alignment during molding, enabling light transmission only in areas necessary for the design. This technology can reduce the number of parts and molding processes, potentially lowering costs and CO2 emissions associated with part manufacturing. Additionally, by molding printed sheets, not only is there a high degree of design freedom, but design changes are also easy with modifications to the printing plates. Sheet Composition: PC / Printing t5.0 Alignment Accuracy: ±0.5mm Size: 1250mm x 450mm Models: TFH-UD-Q, TFH-Q Applications - Automotive interior and exterior parts - Building material parts (signs, etc.) - Home appliance parts
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As a pioneer in vacuum forming machines, Asano Research Institute has been committed to developing, designing, and manufacturing equipment that enhances operability, produces better molded products, and improves productivity while reducing production costs, all from the customer's perspective. In the Planning and Development Department, we have permanently installed test forming machines (one for cut sheets and one for roll sheets) to assist customers with the development of new items and products, as well as problem-solving. We support the entire process from test mold design and manufacturing to sample molding, and subsequently to the development, design, and manufacturing of production machines (including production mold design and fabrication). In the Service Department, we also carry out modifications to replace the ceramic heaters of forming machines with our company's quick response heaters, helping to reduce electricity costs and increase productivity.
