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  6. [Case Study of Automation Solution Implementation in Post-Process] Process Improvement

[Case Study of Automation Solution Implementation in Post-Process] Process Improvement

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last updated:Mar 04, 2024

JUKI
JUKI
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Not only compatible with insertion components but also with surface mount components! High versatility enables process improvement as well.

We would like to introduce a case where process improvement was achieved through automation solutions for post-processing. The customer's concerns included the need for dedicated machines for each supply form, such as axial and radial, leading to a high occupancy rate within the factory, and the fact that even if dedicated machines were updated, their functions remained unchanged, making it difficult to achieve process improvements. After implementation, we received feedback such as "We were able to handle manual insertion parts that could not be addressed by automatic machines (AI machines)" and "Due to high versatility, we also achieved process improvements." [Challenges] - Dedicated machines are required for each supply form, such as axial and radial, resulting in a high occupancy rate within the factory. - The investment required due to aging equipment is substantial, and it is difficult to update multiple aging machines simultaneously. - Updating dedicated machines does not change their functions, making it hard to achieve process improvements. - The aging of maintenance personnel and the high difficulty of adjustments have led to a decrease in equipment operating rates, and the transfer of skills to younger employees is not progressing. *For more details, please refer to the PDF document or feel free to contact us.

    Other industrial robots
2023-02-17_15h12_19.png

[Case Study of Automation Solution Implementation in Post-Process] Process Improvement

2023-02-17_15h12_19.png
2023-02-17_15h12_19.png
  • Related Link - https://www.juki.co.jp/smt/solution-mi/process-imp…

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【Results】 - Not only compatible with inserted components but also with surface-mounted components, offering high versatility. - Capable of handling manual insertion components that cannot be addressed by automatic machines (AI machines). - Achieved process improvements due to high versatility. - Similar to assembly machines, it uses a modular approach, allowing for connection to enhance productivity. - Reduced line downtime during model changes by collectively replacing components mounted on a cart. - The machine's high versatility allows for the insertion of multiple components with a single unit, resulting in a shorter line length. *For more details, please refer to the PDF document or feel free to contact us.*

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Deformed Parts Insertion Machine 'JM-50'

Deformed Parts Insertion Machine 'JM-50'

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MR-Series Abnormal Shape Component Insertion Machine

MR-Series Abnormal Shape Component Insertion Machine

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JUKI Irregular Parts Insertion Machine 'JM-Series'

JUKI Irregular Parts Insertion Machine 'JM-Series'

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Company information

JUKI

JUKI

Industrial Electrical Equipment

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Since its founding in 1938, JUKI has provided the highest quality products and services to the global industrial sector, achieving sustainable growth. The driving force behind this development has been the belief that "everything is for the customer." In addition to challenging product development that fosters innovation, we contribute to our customers' value creation with solutions that dramatically enhance the productivity of their factory lines. As a global company with customers in over 185 countries, JUKI will continue to pursue innovative challenges globally while maintaining its DNA of evolution and transformation.

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Achieving labor-saving and automation in the insertion process! JUKI's component insertion machine.

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