From inspection machines and jigs to equipment! We will fulfill your company's "wants"!
◎ From planning, design, production to operation! We can handle everything in-house. Since our establishment, Ishizaka Electric has extensive experience in manufacturing winding processing jigs. Currently, we produce in-house production equipment and inspection machines used for pipe processing, coil winding, and harness processing. We also possess numerous technologies, including mechanical design, control panel design and programming, as well as the introduction of robotic systems. This is why our production and inspection operations are incredibly accurate and efficient! ◎ We design equipment tailored to your specific requirements and requests! Custom-made for maximum efficiency without waste. In addition to our various in-house manufactured equipment, we also sell jigs and inspection machines to our customers. Our skilled engineers work together, fully understanding the quality requirements, to ensure that no important points are overlooked in the design process! We have received many positive comments from customers, such as "The work has become surprisingly efficient" and "All necessary elements are packed in without waste." We accept orders starting from just one unit, so we invite everyone to experience it for themselves! For more details or inquiries, please contact us through the official Ishizaka Electric website.
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basic information
Equipment Owned: 【NC Lathes General-purpose Lathes】 - DMG MORI CL2000 - TAKISAWA TAC-360 - General-purpose Lathe WASINO LR-55A - General-purpose Lathe WASINO LEOG 6 【Machining Centers General-purpose Milling Machines】 - DMG MORI NVD4000 DCG HSC - Machining Center OKUMA 3VA - Machining Center OKUMA 45V - General-purpose Milling Machine SHIZUOKA VHR-A - General-purpose Milling Machine SHIZUOKA VHR-G - General-purpose Milling Machine YAMAGUCHI YMV-45SC 【Surface Grinders】 - Okamoto PSG-63DX 【3D CAD・2D CAD】 - SOLIDWORKS (3D CAD) Dassault Systemes - Voice (CAD/CAM) Kyoritsu Asuric 【3D Printer】 - Zortrax M300 Dual 【Key Seater】 - Tohokikai TK-250NS …etc.
Price range
Delivery Time
※Prices and delivery times may vary depending on specifications and quantities. Please feel free to contact us.
Applications/Examples of results
In-house developed jig achievements… - Harness assembly/inspection jigs - Terminal extraction inspection device - Pipe shape inspection jigs, etc. Manufacturing equipment achievements… - Electrical inspection & laser marking machine - Circuit breaker inspection machine - Helium gas filling machine - Automatic clutch coil assembly machine - Cable (wire) feeding device, etc.
Detailed information
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Wire Harness Inspection Machine It performs comprehensive inspections of wire harnesses. After setting the connectors on both sides, it automatically starts various inspections. Terminal pull-out inspection, continuity inspection, overall length inspection, lock inspection - passable items can be retrieved. Non-passable items are locked and cannot be retrieved. - Terminal pull-out inspection - Continuity inspection - Overall length inspection - Lock inspection - Additional inspections can be added
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Terminal Pull-Out Inspection Machine It confirms that the terminals do not pull out from the insulator at the specified torque. After setting one side of the connector, various inspections start automatically. Terminal pull-out inspection, continuity inspection, overall length inspection, lock inspection; acceptable products can be retrieved. Non-compliant products are locked and cannot be retrieved. - Terminal pull-out inspection - Lock inspection - Wire color inspection - Fitting position inspection - Additional inspections can be added
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Electric Inspection & Laser Marking Machine We have created equipment to conduct resistance value tests, dielectric strength tests, and rare short tests as the final inspection for coils. After passing, we record and manage the manufacturing date, lot number, etc., using a QR code with the marking machine. Defective products are documented with the details of the issue and cannot be retrieved until corrective action is taken, preventing contamination of defective items. - Resistance value measurement - Insulation resistance measurement - Rare short test - Laser marking (QR code engraving & reading inspection) - Connector internal terminal position inspection
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Circuit Breaker Testing Machine A functional testing machine for bimetallic circuit breakers. After setting the work, testing starts automatically. Pass items are automatically discharged after marking. Fail items are not discharged and are indicated by a lamp and buzzer. - Resistance measurement - Insulation resistance measurement - Current application - Trip → Reset confirmation - Pass marking - Automatic discharge
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Automatic Pipe Appearance Inspection Jig It inspects the end position, bending angle, and root shape of pipes. It can be integrated into a fully automated pipe processing line. It also achieves efficiency in setup work with an ALL IN ONE approach. - End position inspection - Bending angle inspection - Root shape inspection - Can be integrated into a fully automated line
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Helium Gas Filling Machine A gas filling machine for leak testing of various gas equipment and piping systems (helium leak test). When the start button is pressed, helium gas is filled into the test subject after creating a vacuum. The valve automatically closes when the filling gas reaches the specified pressure. It works in conjunction with a helium leak detector to release gas after determining OK/NG. Additional functions for opening and closing gas route valves and filling nitrogen after the inspection can also be added. - Helium gas filling - Vacuum function - Automatic opening and closing of gas filling and releasing valves - Opening and closing of route solenoid valves (additional function) - Nitrogen filling (additional function)
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Automatic Clutch Coil Assembly Machine Integrated Manufacturing Device for Clutch Coils It automatically performs all processes from winding, lead wire extraction, terminal crimping, component assembly, resistance testing, wire cutting, silicone sealing, to image inspection. It automatically detects defects such as winding tangles. By enabling the transfer of workpieces between robots, it reduces temporary storage losses and contributes to high-efficiency productivity. - Lead Wire Extraction - Winding - Terminal Crimping (Fuse) - Image Inspection - Electrical Testing
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Cable Feeding Device Cable feeding device for large spools Automatically supplies wire to the cable cutting machine (no signal exchange required). By using horizontal rotation, it reduces the burden during wire material changes for large spools. Due to its simple design, it is lightweight and compact. - For large spools (image shows approximately Φ600mm, about 30kg) - By allowing the spool placed on a dedicated cart to be positioned horizontally directly onto the device, it reduces the burden of setup work. - Automatic rotation and automatic stop with rubber rollers (100V power supply).
Company information
Ishizaka Electric Co., Ltd. has been challenging various manufacturing processes such as coil winding, assembly of electrical components, harness processing, pipe processing, and assembly of air conditioning units in fields including automobiles, motorcycles, construction machinery, industrial machinery, and living environment equipment. We are committed to production activities aimed at realizing a sustainable society that takes the environment into consideration. Please feel free to contact us if you have any requests.
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