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  6. Cross-sectional hardness of aluminum welds (spot welding)

Cross-sectional hardness of aluminum welds (spot welding)

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last updated:Jun 26, 2025

アイテス
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Cross-sectional observation and hardness measurement of the weld joint were conducted! It was found that the void in the center is a blowhole.

We conducted hardness measurements on aluminum spot welds after performing cross-sectional observations and investigated the trends based on Vickers hardness, Young's modulus, and elasticity ratio. From X-ray radiographic observations, voids were confirmed inside the weld. Cross-sectional observations revealed that the central void was a blowhole. Additionally, the hardness measurement results indicated that the area near the blowhole was hard but had low stiffness and was prone to deformation, while areas slightly away from the blowhole exhibited higher stiffness and were somewhat brittle. [Summary] ■ Observation case of aluminum spot welds: optical microscope images, X-ray images - Voids confirmed inside the weld from X-ray radiographic observations ■ Hardness measurements of aluminum spot weld cross-sections - Measurements conducted centered around the blowhole - Investigation of trends based on Vickers hardness, Young's modulus, and elasticity ratio *For more details, please refer to the PDF document or feel free to contact us.

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Cross-sectional hardness of aluminum welds (spot welding)

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【Hardness Measurement Results】 ■ The area near the blowhole is hard but has low rigidity and is prone to deformation. ■ Areas slightly away from the blowhole have high rigidity and are somewhat brittle. ■ The area near the blowhole is hard and elastic, while the further away from the blowhole, the softer and less elastic it becomes. *For more details, please refer to the PDF document or feel free to contact us.

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Cross-sectional hardness of aluminum welds (spot welding)

Cross-sectional hardness of aluminum welds (spot welding)

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Material evaluation using a ultra-micro hardness tester.

Material evaluation using a ultra-micro hardness tester.

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[Data] Example of load unloading mode and color filter measurement using an ultra-micro hardness tester.

[Data] Example of load unloading mode and color filter measurement using an ultra-micro hardness tester.

TECHNICAL
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Crystal analysis by EBSD: Aluminum weld joint (spot welding)

Crystal analysis by EBSD: Aluminum weld joint (spot welding)

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Observation of aluminum welding joints

Observation of aluminum welding joints

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Analysis and ultra-microhardness measurement of degraded and broken crab claws.

Analysis and ultra-microhardness measurement of degraded and broken crab claws.

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Evaluation of material properties using a ultra-micro hardness tester.

Evaluation of material properties using a ultra-micro hardness tester.

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Material evaluation using a ultra-micro hardness tester.

Material evaluation using a ultra-micro hardness tester.

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Cross-sectional hardness of aluminum welds (spot welding)

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We conducted hardness measurements on aluminum spot welds that were subjected to cross-sectional observation, and we would like to present an example of the trends observed in Vickers hardness, Young's modulus, and elasticity ratio. X-ray radiographic observation confirmed the presence of voids within the weld. Cross-sectional observation revealed that the central void was a blowhole. Furthermore, the results of the hardness measurements indicated that the area near the blowhole was hard but had low stiffness and was prone to deformation, while areas slightly away from the blowhole exhibited higher stiffness and were somewhat brittle. For more detailed information, please refer to the related products and catalogs.

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アイテス

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Electronic Components and Semiconductors

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Aites was established in 1993, originating from the quality assurance department of the IBM Japan Yasu office. Based on the technical expertise cultivated through cutting-edge defect analysis and reliability assurance of electronic components at the IBM Japan Yasu office, we have provided various products and services that support the development and manufacturing of semiconductors, displays, organic EL, solar cells, and electronic components to customers both domestically and internationally.

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