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  1. Home
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  3. Manufacturing and processing machinery
  4. Assembly Machine
  5. Assembly Machine
  6. Automation example: O-ring and gasket assembly

Automation example: O-ring and gasket assembly

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last updated:Nov 20, 2024

ティーエイチエー
ティーエイチエー
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Consultation for assembly jigs such as O-rings and gaskets, as well as device integration.

During assembly consultations, there are inquiries about difficulties with assembling rubber components such as O-rings. Since the products that operators are working on vary greatly in length and thickness, the situations leading to defects, such as peeling, are also complex. In such cases, while the operators perform the tasks, the aim is to improve quality through simplification of the work, which may involve the creation of jigs, complete automation from supply to post-assembly discharge, and other objectives that may lead to different mechanisms. This time, there were cases that other companies declined, and the difficulty level was high, but with the intention of moving towards automation with robots, we decided to gradually start with the development of claws suitable for the robots. We cannot display the products, so we have included images for reference. We aim for various approaches. Please feel free to consult or inquire.

    Assembly Machine
EXCElにてイメージ.jpg

Automation example: O-ring and gasket assembly

EXCElにてイメージ.jpg
EXCElにてイメージ.jpg

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basic information

Introduction of results Resolution of issues commonly faced by operators, such as misalignment. Successful improvement of takt time.

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Delivery Time

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Applications/Examples of results

Various product manufacturers We will develop concepts based on various considerations, aiming for cost reduction and quality improvement. Please feel free to consult us.

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[Product Information] Insertion machines and inspection equipment for solving problems

[Product Information] Insertion machines and inspection equipment for solving problems

PRODUCT
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Productivity reform from improvements within the factory.

Productivity reform from improvements within the factory.

OTHER
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[Materials for Design and Production Engineers] Basic Knowledge of Press Fitting and Press Fitting Equipment

[Materials for Design and Production Engineers] Basic Knowledge of Press Fitting and Press Fitting Equipment

OTHER
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Introduction to THA Press-in Test Equipment

Introduction to THA Press-in Test Equipment

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[Materials for Design and Production Engineers] Press-Fitting Technology Information (Design Stage)

[Materials for Design and Production Engineers] Press-Fitting Technology Information (Design Stage)

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Manga Material CASE 3: "Proposing a New Solution to Tact Time Reduction That Cannot Be Achieved by Just Robotization"

Manga Material CASE 3: "Proposing a New Solution to Tact Time Reduction That Cannot Be Achieved by Just Robotization"

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Manga Material CASE 2 "Automation of Testing and Inspection Processes"

Manga Material CASE 2 "Automation of Testing and Inspection Processes"

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Manga Material CASE 1 "Automation of Film Stripping Work"

Manga Material CASE 1 "Automation of Film Stripping Work"

TECHNICAL
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Collection of Points and Examples for Automation

Collection of Points and Examples for Automation

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ティーエイチエー

ティーエイチエー

Industrial Machinery

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We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measurement devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can provide numerical suggestions, such as load, even in the prototype stage, and we accept various consultations that include specifications and design issues. With the aim of proposing solutions to "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes to the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding the pros and cons of "sometimes with robots, sometimes without." In 2022, to tackle new jigs that had been abandoned due to multiple product compatibility and weight limitations in traditional metal processing, we introduced a 3D printer.

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