High-precision heating roll (induction heating jacket roll) *Energy-saving case study available.
Achieve up to 60% energy savings annually! By converting electricity into heat with an efficiency of over 99%, we reduce greenhouse gas (GHG) emissions in the production process.
The high-precision heating roll (induction heating jacket roll) that uses neither water nor oil converts electricity into thermal energy without waste, achieving up to a 60% reduction in annual energy consumption. Thanks to our unique induction heating technology, the roll generates heat by itself, enabling high-precision thermal processing with a uniform surface temperature of less than 1°C. It is more energy-efficient than conventional heat transfer circulation rolls and can reduce greenhouse gas emissions, making it a popular choice among many companies. We have delivered over 400,000 units, including coating rolls (roll coaters), embossing rolls, and calendar rolls (press rolls). *For more details, please refer to the PDF or feel free to contact us.
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basic information
**Four Benefits Leading to Decarbonization and Greenhouse Gas (GHG) Reduction** (1) Converts electricity to heat with over 99% thermal efficiency, reducing running costs! (2) Electric system with only a temperature control panel for utilities. (3) Improved yield and reduced defects due to uniform surface temperature distribution. (4) Clean and low maintenance with no use of water or oil. **Main Specifications** ■ Roll dimensions: Maximum outer diameter φ400mm, maximum face length 4000mmL *Dimensions for cost-reduction compatible products.* ■ Temperature: (1) MAX. 280℃ (2) MAX. 400℃ *Recently, successful development of (3) 800℃ induction heating jacket rolls.* *Design can accommodate up to 300℃.* ■ Temperature detection method: Rotary transformer type. ■ Temperature distribution accuracy - (1) R≦1℃ at 40–280℃/MAX. 280℃ - (2) R≦4℃ at 250–400℃/MAX. 400℃ - (3) R≦8℃ at 600–800℃/MAX. 800℃
Price information
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Delivery Time
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Applications/Examples of results
Main Uses ■ Drying ■ Preheating ■ Stretching ■ Laminating ■ Annealing ■ Coating ■ Calendaring ■ Embossing ■ Pressing ■ Heat Sealing ■ Casting and so on
catalog（4）
Download All Catalogs![[Energy-saving case] Unrevealed benefits of the induction heating jacket roll that I would like to introduce.](https://image.mono.ipros.com/public/catalog/image/01/445/579511/IPROS65328333680967986371.jpeg?w=120&h=170)
![Inductive Heating Jacket Roll [Fluid Circulation Roll Comparison Edition] GHG Reduction](https://image.mono.ipros.com/public/catalog/image/01/522/652675/IPROS21709424867622125673.jpeg?w=120&h=170)
Company information
Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.
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