The magnet separator method creates a difference in "sludge recovery capability" / Maintenance-free, no liquid replacement for 7 years!
Combining with Fine Mag, our in-house coolant purification system places less burden on machines and improves product yield. ◇ Introduction Background ○ Activities themed around creating dry floors, building clean factories, and achieving zero waste liquid. ○ Conducted performance comparisons of "magnetic separators" from multiple companies. ○ Developed our own coolant purification system combined with Fine Mag. ○ Achieved zero liquid replacement operation for 7 years, among other accomplishments. ◆ Implementation Effects ● Collected abrasive particles along with magnetic sludge. ● Very well dewatered, with moisture content below 30%. ● No malfunctions, and there have been no complaints from within the company.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the sludge generated during casting machining that is less than 100μ in size. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. The in-house coolant purification system combined with fine magnets places less burden on the machinery and improves yield rates. 3. The burden of troublesome maintenance tasks has been greatly reduced, contributing to ECO. 4. The lifespan of the magnetic drum in grinding processing has increased, drastically reducing operational costs. 5. Maintenance such as coolant liquid replacement and cleaning in grinding processing has been significantly reduced. ◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in cast machining centers has doubled. 2. Sludge accumulation in the coolant tank of the machining center has drastically decreased. 3. Secondary filtration in cutting processing contributes to the recovery of particulate sludge. ◆ Coolant Treatment for "Shaving Processing" 1. Zero oil removal in shaving processing, contributing to the extension of pump lifespan.
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.
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