Significantly reduce setup time due to parts deterioration! We support everything from current situation analysis and issue identification to solution proposals, parts supply, and effectiveness measurement.
Utilizing connection technology between different materials, only the wear-prone injection part is made of PCD. The body can be made of SUS or steel, and combinations with complex shapes are also possible. A dedicated jig achieves coaxiality within 3μm. - Body part: Steel, nozzle part: PCD connection technology - Hole diameter φ0.25mm, depth 1.2mm (PCD) - Position accuracy within 0.003mm *This product is a processing example of our "PCD wear-resistant parts." *For more details, please refer to the processing examples available for download in PDF format.
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Are you experiencing issues with setup changes due to component degradation and quality decline? Using the fine processing technology cultivated since our founding in 1935, along with our unique materials developed in collaboration with manufacturers and our analysis and theoretical techniques, we provide optimal proposals and component supply, achieving a significant reduction in setup changes associated with component degradation. We also assist in analyzing the current situation and identifying issues based on drawings, processing sites, and applications. Please make use of our services! 【Flow from Consultation to Order】 STEP 1: Consultation and Inquiry First, please contact us via the email form. Our sales representative (Iida Office, High Hardness Components Division) will get in touch with you. STEP 2: Meeting We are a technology proposal-oriented company. We will listen to your current issues and requests and propose the optimal processing methods and solutions. *Online and email meetings are also possible. STEP 3: Quotation to Order We will create and submit a quotation that includes the details of our meeting and proposals. Please review the content, and if there are no issues, place your order. STEP 4: Delivery and Aftercare Please let us know about the situation after use. We will also respond to improvement requests after delivery.
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Applications/Examples of results
**Case Studies of Problem Discovery and Resolution** **Case 1 (Major Precision Parts Manufacturer)** In response to quality deterioration due to the aging of cutting edges in the precision parts cutting process, we conducted a root cause analysis of the quality decline and created an improvement proposal report, which was implemented. This led to an improvement in the quality and stabilization of the customer's products, achieving optimization of the customer's production process. **Case 2 (Major Parts Processing Manufacturer)** For customers using carbide material mold punch parts, we proposed PCD material parts and improved processing methods. This resulted in achieving a continuous production quantity that was over ten times greater than before the proposal! We stabilized product quality and significantly reduced the time for regrinding and setup changeover tasks. **Case 3 (Equipment Manufacturer)** For expensive unit parts that were disposable within equipment components, we leveraged our proposal capabilities and processing technology to suggest a partial replacement system. This simplified the replacement process and reduced part costs, contributing to increased production volume and lower manufacturing costs.
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Samsung Diamond Industrial is a manufacturer of processing equipment that provides optimal process conditions using original cutting edges and laser oscillators for processing methods such as scribing, breaking, drilling, and patterning, along with automated devices that achieve high productivity. Since its establishment in 1935, the company has utilized its "high-quality cutting technology for various types of glass" to offer processing processes, equipment, and tools that can handle "all kinds of hard and brittle materials, as well as multilayer structures that include metals and organic materials." With solutions backed by theory and proven results, we aim to be a reliable "one-and-only partner" for our customers. Please feel free to contact us.