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  6. Introduction to Vacuum Forming Business: Achieving Cost Reduction in Packaging Materials!

Introduction to Vacuum Forming Business: Achieving Cost Reduction in Packaging Materials!

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last updated:Nov 09, 2023

TSK
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We respond quickly from mold design to production.

■Development capabilities and creation of new added value We have four CNC machines in Vietnam and two in Toyama, establishing a system that allows us to manufacture molds in-house, both domestically and internationally. By utilizing 3D printers and TSK's unique packaging technology, we can develop ideas that cannot be replicated by other companies. Through the development of new applications, we discover the potential of vacuum forming and provide new value to our customers. ■High-performance line supporting small-lot, diverse production Our condition control system enables the molding of high-quality trays with minimal quality variation, allowing for stable production of complex-shaped products with little uneven thickness. Additionally, our press machines achieve uniform cutting surfaces through pressure control using servo motors. This results in consistently clean cut surfaces without burrs, and we can accommodate perforations and complex edge shapes. ■Collaboration with TSK Vietnam We have a factory (TSK Vietnam Co., Ltd.) in Vietnam, operating four lines in a 24-hour production system. This enables cost reduction through production in Vietnam. We have regular shipping routes from Vietnam to Japan, allowing for flexible lot handling. Furthermore, we can also establish a system for parallel production in Japan, ensuring robust business continuity planning (BCP).

    Processing Contract
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Introduction to Vacuum Forming Business: Achieving Cost Reduction in Packaging Materials!

真空成型事業のご案内_TOP.jpg
真空成型事業のご案内_TOP.jpg
  • Related Link - https://tsk-corp.jp/vacuum-forming/technology/?utm…

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Applications/Examples of results

■ Tray for automotive parts ■ Tray for precision parts ■ Tray for electronic components ■ Tray for electrical equipment ■ Serving tray ■ Tray for semiconductors ■ General-purpose parts tray ■ Industrial tray

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Vacuum Forming Tray Selection Guidebook

Vacuum Forming Tray Selection Guidebook

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[Case Studies on Problem Solving] Reducing Packaging Material Costs, Optimizing Quantity, and Streamlining Work Hours!

[Case Studies on Problem Solving] Reducing Packaging Material Costs, Optimizing Quantity, and Streamlining Work Hours!

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TSK

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Manufacturing and processing contract

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After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.

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