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Mold and Equipment IoT Solutions

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last updated:Oct 29, 2024

KMC
KMC
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Quality management is the lifeline of a company's reliability and business development! Are you struggling with the annual ISO 9001 and IATF audits?

"Die-casting and Equipment IoT" is a digital management DX solution for manufacturing and maintenance. It manages individual items using two-dimensional codes for molds, tools, and equipment, records defects and maintenance, and uses tablets for checklists. All this data is centrally managed in a database. If you are struggling with issues such as "being pointed out for incomplete records and frantically inventorying forms, which is a huge labor cost" or "being told that using paint for management numbers is not acceptable because it fades," please feel free to consult with us regarding your annual ISO 9001 and IATF audits. 【Features】 ■ Digital forms on tablets Checklists / Maintenance records / Defect and countermeasure records / Daily reports, machine daily reports ■ Digital measurement and forms (sold separately) Digital calipers, micrometers, etc. / 3D measuring instruments *For more details, please refer to the PDF materials or feel free to contact us.

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Mold and Equipment IoT Solutions

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【Annual Review Challenges】 ■ Issues with quality checks and maintenance checks being pointed out due to incomplete records, leading to a frantic inventory of forms, resulting in significant labor costs. If outsourced, consulting fees exceed 500,000 yen. ■ Record forms are not stored in FILE, leading to lost forms and mixed paper and Excel formats, resulting in complaints. It takes two weeks every year, with development, manufacturing, and quality assurance teams all involved in organizing for another two weeks. ■ Management numbers are assigned to molds using paint, but they fade, which has been pointed out as a problem. *For more details, please refer to the PDF document or feel free to contact us.*

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We have set pricing for various features. You can choose the features that match your needs. For pricing inquiries, please contact our Solutions Planning and Promotion Department.

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Our company was founded in 2010 and has recently celebrated its 10th anniversary. Over the past decade, the introduction of IoT and M2M, which originated from Germany's Industry 4.0, has progressed, but we are still often asked how to make use of the vast amounts of data collected. Issues such as on-site malfunctions, rework, equipment minor stops, major stops, and unexpected mold failures leading to production halts have not improved at all. We have been chosen by the field and have made a commitment to refine useful tools and systems that align closely with our customers' sites. The keyword is "realization" that truly benefits the field. We are promoting internal reform through four projects to practice "collecting ⇒ viewing ⇒ analyzing ⇒ utilizing" data at our customers' sites. Our approach does not start with the introduction of IoT; instead, we begin with hearing our customers' challenges. Rather than big data, we carefully select and collect data that is deemed necessary, starting with one process and then expanding to the next process, which we recommend as a small start. This allows us to proceed without the large initial investment typical of core systems, while observing the effects. If you are looking to solve the challenges currently facing you, please feel free to consult with us.

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