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  6. Case study on cutter issues: Poor cutting surface of individually packaged bags for snacks and food.

Case study on cutter issues: Poor cutting surface of individually packaged bags for snacks and food.

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Super Hard Cutter NOVAS

last updated:Jun 13, 2023

山本圭商店
山本圭商店
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We solved the issue of poor cutting edges on individually packaged snacks and food products, which had been a constant source of complaints from consumers!

We would like to introduce a case study that addresses the issues faced by customers troubled by poor cutting edges of individually packaged bags for snacks and food products. ■Problem Due to the poor cutting edges of individually packaged bags (not cut sharply), there were constant complaints from consumers. Additionally, there were numerous cases of dirty cutting edges, difficulty in opening the bags, and leftover cuts, occurring almost daily. ■Proposal Super-hard cutter NOVAS for food packaging machines ■Result The super-hard material has high hardness, and due to the difference in sharpening precision compared to other companies, it was able to cut the film sharply, thereby improving the product quality of the cutting edges. Furthermore, complaints regarding film cutting have remarkably decreased. ■Case Summary - Issue: Poor cutting edges of individually packaged bags leading to constant consumer complaints - Proposed product points: Characteristics of the super-hard material and differences in sharpening precision compared to other companies *For more details, please feel free to contact us.

    cutter
IPROS89814978142519024162.jpg

Case study on cutter issues: Poor cutting surface of individually packaged bags for snacks and food.

IPROS89814978142519024162.jpg
IPROS89814978142519024162.jpg
  • Related Link - https://ymkei.co.jp/carbide_cutter/

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basic information

【Super Hard Cutter NOVAS for Food Packaging Machines】 Our unique cutter made from cemented carbide boasts a lifespan that is 3 to 8 times longer compared to conventional steel cutters, with exceptional durability of over 34 times in some cases. The extended lifespan enables long-term continuous operation, leading to improved production efficiency, cost reduction, and contributing to labor-saving in food factories. Additionally, our super hard cutter has high rigidity, allowing for sharp cuts of the target material and contributing to quality improvement with clean cutting surfaces. It is widely adopted by food factories using various cutting tools and companies in other fields.

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Applications/Examples of results

Pillow packaging machines, filling machines, and various cutting cutters For food manufacturing factories, pharmaceutical manufacturing factories, and other industrial use 【List of Clients】 Ajinomoto Frozen Foods Co., Ltd. Kasugai Confectionery Co., Ltd. Kanro Co., Ltd. Kracie Foods, Ltd. Glico Manufacturing Japan Co., Ltd. KCC Corporation Sato Food Industry Co., Ltd. Sanpack System Co., Ltd. Chateraise Co., Ltd. JA Foods Saga Co., Ltd. Ogiwara Candy Co., Ltd. Taihei Food Industry Co., Ltd. Takasaki Morinaga Co., Ltd. Tokyo Food Co., Ltd. Toyo Suisan Co., Ltd. Nakada Food Co., Ltd. Nagatanien Co., Ltd. Nissin Food Products Co., Ltd. Nippon Jiffy Foods Co., Ltd. Nestlé Japan Ltd. Neige Co., Ltd. Hamada Confect Co., Ltd. Umejuen Co., Ltd. Pine Co., Ltd. Prima Ham Co., Ltd. Hoko Co., Ltd. Mikakuto Co., Ltd. Meiji Co., Ltd. Morinaga & Co., Ltd. Morinaga Milk Industry Co., Ltd. Yamahiro Co., Ltd. Rokko Butter Co., Ltd. Lotte Co., Ltd. Others

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Super Hard Cutter "NOVAS"

Super Hard Cutter "NOVAS"

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[Cutter Case Study] Improving Product Quality of Cut Surfaces

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We will introduce a case study that addresses the issues faced by customers troubled by poor cutting edges of individually packaged bags for snacks and food. ■Problem Due to the poor cutting edges of individually packaged bags (not cut sharply), there were constant complaints from consumers. Additionally, there were numerous reports of dirty cutting edges, difficulty in opening the bags, and leftover cuts, occurring almost daily. ■Proposal Super hard cutter NOVAS for food packaging machines ■Results The super hard material has high hardness, and due to the difference in sharpening precision compared to other companies, it was able to cut the film sharply, improving the product quality of the cutting edges. Furthermore, complaints regarding film cutting remarkably decreased. ■Case Summary - Issue: Poor cutting edges of individually packaged bags leading to constant consumer complaints - Key points of the introduced product: Characteristics of the super hard material and differences in sharpening precision compared to other companies

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山本圭商店

山本圭商店

Machine elements and parts

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Since its establishment in 1930, our company has operated under the philosophy that "helping our customers is our mission," manufacturing and selling carbide cutters for pillow packaging machines and filling machines. We also handle a wide range of products, from surface treatment (coating) products to both standard and custom-made items. Since our founding, we have adhered to the motto of "delivering valuable products and information," offering a variety of materials and responding through various networks. Our main product, the carbide cutter, is meticulously crafted from the material, providing a longer lifespan than traditional steel cutters and excellent film cutting performance, which eliminates the need for maintenance over extended periods. This significantly contributes to improved production efficiency, cost reduction, and alleviation of labor shortages. Please feel free to contact us with any requests.

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