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  6. Case Study on Grinding Processing Problem Solving: Rapid Restoration of Production Line

Case Study on Grinding Processing Problem Solving: Rapid Restoration of Production Line

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Super Hard Cutter NOVAS

last updated:Jun 13, 2023

山本圭商店
山本圭商店
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We will introduce a case study of a customer who is facing the issue of grinding processing delivery times taking over a month!

We would like to introduce a case study that addresses the concerns of customers who are experiencing delivery times of over one month for grinding processing. ■Concern Previously, when requesting grinding processing from our business partners, the delivery time took over one month, and in urgent situations, it was not possible to meet deadlines, necessitating the need to hold excess inventory. Even then, when it was still not possible to meet deadlines, we had no choice but to stop the production line, which was a significant issue. ■Proposal Shortening the delivery time for grinding processing. ■Result We were able to receive urgent grinding processing requests back within three days, allowing us to quickly restore the halted production line. Inventory levels were also reduced to the minimum necessary, making management easier. ■Case Summary - Issue: Delivery times were over one month, and when deadlines were missed, it was necessary to stop the production line. - Key points of the proposed service: Quick response tailored to the customer's needs. *For more details, please download the PDF or feel free to contact us.

    Wafer processing/polishing equipment
IPROS89814978142519024162.jpg

Case Study on Grinding Processing Problem Solving: Rapid Restoration of Production Line

IPROS89814978142519024162.jpg
IPROS89814978142519024162.jpg
  • Related Link - https://ymkei.co.jp/carbide_cutter/

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basic information

【Our Company's Carbide Bonding, Grinding, and Reconditioning Processing】 ■ Carbide Bonding Processing Many customers currently using cutters purchase new ones when the cutting performance deteriorates. By utilizing the base material as is and only applying carbide bonding to the blade part, we can revive the blade at a low cost. ■ Grinding and Reconditioning Processing We perform grinding processing in various shapes. We can grind not only our own cutters but also those from other companies and overseas. By minimizing the grinding area, we strive to enable long-term use of a single blade. We provide responsible support from the purchase of a new product to regrinding.

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Applications/Examples of results

Pillow packaging machines, filling machines, and various cutting cutters For food manufacturing factories, pharmaceutical manufacturing factories, and other industrial use 【List of Clients】 Ajinomoto Frozen Foods Co., Ltd. Kasugai Confectionery Co., Ltd. Kanro Co., Ltd. Kracie Foods, Ltd. Glico Manufacturing Japan Co., Ltd. KCC Corporation Sato Food Industry Co., Ltd. Sanpack System Co., Ltd. Chateraise Co., Ltd. JA Foods Saga Co., Ltd. Osenju Candy Co., Ltd. Taihei Food Industry Co., Ltd. Takasaki Morinaga Co., Ltd. Tokyo Food Co., Ltd. Toyo Suisan Co., Ltd. Nakada Food Co., Ltd. Nagatanien Co., Ltd. Nissin Foods Holdings Co., Ltd. Nippon Jiffy Foods Co., Ltd. Nestlé Japan Ltd. Neige Co., Ltd. Hamada Confect Co., Ltd. Umejuen Co., Ltd. Pine Co., Ltd. Prima Ham Co., Ltd. Hokko Co., Ltd. Mikakuto Co., Ltd. Meiji Co., Ltd. Morinaga & Co., Ltd. Morinaga Milk Industry Co., Ltd. Yamahiro Co., Ltd. Rokko Butter Co., Ltd. Lotte Co., Ltd. Others

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Super Hard Cutter "NOVAS"

Super Hard Cutter "NOVAS"

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[Grinding Processing Case Studies] Grinding of carbide cutters from other companies and overseas is also possible.

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We would like to introduce a case study that addresses the concerns of customers who are experiencing delivery times of over a month for grinding processing. ■Concern In previous transactions, when requesting grinding processing, the delivery time took over a month, and in urgent situations, it was not possible to meet deadlines, necessitating the maintenance of a larger inventory. Even then, when it was still not possible to meet deadlines, the only option was to stop the production line, which was problematic. ■Proposal Shortening the delivery time for grinding processing. ■Result Three days after sending the urgent grinding processing request, we were able to receive the items back, allowing us to quickly restore the halted production line. The inventory also improved to the minimum necessary quantity, making management easier. ■Case Summary - Issue: Delivery times were over a month, and when deadlines were missed, it was necessary to stop the production line. - Key points of the proposed service: Quick response tailored to the customer's needs.

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山本圭商店

山本圭商店

Machine elements and parts

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Since its establishment in 1930, our company has operated under the philosophy that "helping our customers is our mission," manufacturing and selling carbide cutters for pillow packaging machines and filling machines. We also handle a wide range of products, from surface treatment (coating) products to both standard and custom-made items. Since our founding, we have adhered to the motto of "delivering valuable products and information," offering a variety of materials and responding through various networks. Our main product, the carbide cutter, is meticulously crafted from the material, providing a longer lifespan than traditional steel cutters and excellent film cutting performance, which eliminates the need for maintenance over extended periods. This significantly contributes to improved production efficiency, cost reduction, and alleviation of labor shortages. Please feel free to contact us with any requests.

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