Case study of automated visual inspection: *Example of sheet material scratch dimension and depth inspection*
Image Processing Visual Inspection System "iVision"
A case study of the automation of visual inspection using a camera and 3D sensors to inspect the size and depth of scratches on the surface of steel plates and other sheet materials!
Regarding the inspection of the size and depth of surface scratches on metal plates, why not switch from "manual inspection" to "automated inspection using cameras and 3D sensors"? We will introduce a case of automating visual inspection by utilizing both cameras and 3D sensors to take advantage of their respective features for inspection and measurement. While the size and length of scratches can be measured through camera inspection, measuring depth is challenging. By using a 3D sensor for depth measurement, it becomes possible to measure size, length, and depth. 【Features of this system】 - By using both cameras and 3D sensors, it is possible to measure the size, length, and depth of scratches. - In cases where it is difficult to determine defects with only a camera or only a sensor, using both allows for effective handling. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to deliver according to your preferences. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■ Inspection device using both camera and sensor 【Case Studies】 ■ Surface condition inspection of metal materials such as steel plates ■ Surface condition inspection of wooden materials such as wooden boards * For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)