Introduction of processing examples for difficult-to-cut materials using metal 3D, laser, FIB, fine grooves, and fine holes.
Introduction of high-precision and high-quality precision micro-machining examples of difficult-to-cut materials, including microhole processing with an aspect ratio of 100 times, porous body shaping, and processing of high-melting-point metal materials.
Since its establishment in 1955, we have been dedicated to accumulating experience and know-how in precision microfabrication technology. This precision microfabrication technology began with the production of spinnerets, a key technology in synthetic fiber manufacturing, and is now applied in many industrial fields, including semiconductors, measurement and inspection, aerospace, and medical devices. This time, we will introduce processing examples focusing on difficult-to-cut materials, including metal 3D printing, fine groove processing, laser processing, FIB processing, and high aspect ratio processing. 【Overview of Case Studies】 ◆ Metal 3D Printer * Integrated processing from shaping to finishing * Controlled porous body shaping ◆ Fine Groove Processing * Texturing processing * High aspect ratio (40 times) rectangular groove processing ◆ Laser Processing * High-speed processing for porous plate manufacturing * High-quality hole processing technology * Processing examples for glass and ceramics * Processing examples for high melting point materials (Nb, Ta, W) ◆ FIB Processing * Processing technology for minimum diameter of φ0.1 mm * Introduction of ultra-fine foreign matter samples ◆ High Aspect Ratio Processing * Introduction of fine hole processing examples with an aspect ratio of 100 times
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◆Examples of Forming Using Metal 3D Printers This section introduces examples of forming using materials such as titanium, tantalum, molybdenum, tungsten, nickel alloy, aluminum, and SUS. It also covers the formation of porous bodies where porosity can be controlled. ◆Fine Groove Processing We mainly provide molds for optical systems, but we also introduce texturing processing for molybdenum and high-hardness materials. This includes the introduction of high aspect ratio rectangular groove processing, achieving a wall thickness of 0.015 mm (0.01 mm possible) between grooves. ◆Examples Using Laser Processing This section presents processing examples for metals in general, ceramics, transparent materials, and high melting point materials, utilizing the characteristics of two types of laser processing machines (long pulse YAG laser and ultrashort pulse laser). ◆Examples Using FIB Processing This section introduces processing examples using ultra-precision fine processing technology for conductive materials. ◆High Aspect Ratio Processing Examples We present examples of fine hole processing with an aspect ratio of 100 times, utilizing our unique know-how.
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Applications/Examples of results
- Aerospace - Filters - Nozzles - Medical devices
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Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.
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