Innovative surface treatment of powders by IonPOWDER. Surface modification is performed on powders through ion implantation.
Features - Various gases can be used (Ar, He, N2, O2, SiH4, mixed gases) - The device can operate with recipes - PVD (physical vapor deposition) mechanism can also be added. Advantages of the process Low-temperature surface treatment: Original material properties are maintained. No coating required: Ions are injected deep, so the surface does not peel off. Respects the shape of the parts: No additional processing is needed. Precise and localized surface treatment: Process optimization is possible. Sample electrical conductivity: Not a concern. Insulating materials can also be treated. Environment: As it is a dry process, there is no chemical waste. Effects of ion implantation Steel: Surface hardening (4 times for stainless steel), excellent wear resistance. Stainless Steel 316L: Friction coefficient reduced by half, pitching resistance improved tenfold. Aluminum: Surface hardening (7 times), significant reduction in friction coefficient, high corrosion resistance. Copper and copper alloys: Strong resistance to oxidation and wear, surface hardening (4 times). Gold: Surface hardening (7 times), increased density, significant reduction in porosity of electroplated layers.
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basic information
Basic Information of the Device Particle Size: From a few microns to several centimeters Chamber Volume: 500 ml Power Supply: 400 V/32A Frequency: 10 GHz/50W Ion Energy: Up to 40 kV Ion Current: Up to 15 mA Vacuum Level: 10^-6 mbar Number of Ion Guns: 1 Device Dimensions: L2600×W900×H2500mm Weight: 750kg Water Cooling System: Included
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Applications/Examples of results
Application Thermal spray: Improved fluidity, enhanced adhesion Additional performance granted: New alloys, increased density, reduced porosity Catalysts: Improved efficiency and selectivity, lower temperatures... Sintering: Increased thermal conductivity, better cohesion... Composite materials: Improved compatibility, hollow conductive structures, increased conductivity... The ionPOWDER system was developed to coat small dispersed parts such as connectors, technical balls, and fixing systems, aiming to enhance wear durability, thermal and electrical conductivity, or simply for decorative purposes. By using low-pressure technologies such as PVD and ion implantation, it is possible to process any materials, including insulators and thermosensitive materials, without wet processes or toxic substances. This technology is highly flexible and leads to a wide variety of very high-performance coatings.
Company information
Matsubo provides services in two business areas: [Industrial Machinery & Information] and [Powder Technology], supported by a [Technical Center] backup system. Breaking away from the confines of a specialized machinery trading company, we have established a comprehensive service system to ensure our customers can use our products with confidence, ranging from consulting prior to implementation, engineering related to installation and localization, to maintenance and proposals for improvements and modifications after installation.
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