Case study of the sludge recovery device "FINEMAG UK" (hard grinding / selection 1)
FINE MAG ＵＫ
Recovery of sludge from coolant liquid in (super hard and grinding processing) / Success case
◆ Issues (Before Implementation) ● Maintenance tasks such as tank cleaning are difficult with only paper filters. ● Fine sludge in the coolant adversely affects processing quality. ● Looking for a separator that can "recover" "hard" sludge, among other things. ◇ Implementation Effects 〇 Sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices." 〇 Processing quality improved as fine "hard sludge" no longer causes scratches. 〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery tasks, among other benefits.
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basic information
Magnet Drum / Surface Magnetic Force 9000 Gauss! ● 9000 Gauss (drum surface) magnetic force ● Recovery capacity is an impressive 1.7 times that of the K type (our standard model)! ● Demonstrates great power in recovering hard-to-magnetize sludge (e.g., from carbide tool grinding processes)! (What’s different here!) 1. Highly effective in recovering hard-to-magnetize sludge generated from "carbide tool processing," which was traditionally difficult to recover, as well as "ultra-fine sludge" from honing, lapping, super finishing, and electrical discharge machining. 2. Contributes to resource recycling by recovering "rare metals" (such as tungsten) contained in hard sludge. 3. Unlike "secondary filtration devices" (such as paper, diatomaceous earth, line filters, etc.), there are no parts that need to be regularly replaced, significantly reducing running costs and replacement labor.
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Applications/Examples of results
◆ Automotive, automotive parts, motorcycle parts : Honing processing / Electric discharge machining / Lapping processing, etc. ◆ Carbide mold parts : Punches, etc. ◆ LCD and semiconductor parts : Electronic component materials, etc. ◆ Carbide drills and tools : Drills / Taps / End mills, etc. ★ Please request "evaluation machines" and other needs -------------------------------------------------------------- ◇ Sales agents ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation will be provided by the manufacturer)
Line up（3）
| Model number | overview |
|---|---|
| FINE MAG ＵＫ | Sludge recovery device in coolant liquid for ultra-hard and ultra-precision grinding processing (drum surface 9000 gauss!) |
| FINE MAG | Powerfully filters sludge in coolant liquid using a magnetic method. |
| Paper filter type | Filtration of magnetic/non-magnetic sludge is available, with a dual set model featuring both "magnet method" and "paper filter method"! |
catalog（10）
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![[Product Catalog] Magnetic System / Sludge Recovery Device "FINE MAG"](https://image.mono.ipros.com/public/catalog/image/01/f02/701537/IPROS57221365464725761859.jpeg?w=120&h=170)
![[Product Catalog] Paper Filter Method / Coolant Liquid Sludge Recovery Device](https://image.mono.ipros.com/public/catalog/image/01/314/757842/IPROS63816423711029211500.jpeg?w=120&h=170)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.
![[Case Study] Simultaneous collection of floating and sinking sludge using centrifugal separation method.](https://image.mono.ipros.com/public/product/image/5ec/2000350473/IPROS03900136372058702982.jpeg?w=280&h=280)
![[Comprehensive Catalog] Coolant Treatment Equipment (Product List)](https://image.mono.ipros.com/public/product/image/4e7/2000845788/IPROS02176169969756745687.png?w=280&h=280)
![14 Manufacturing Managers Speak / Coolant Sludge [Successful Recovery Case]](https://image.mono.ipros.com/public/product/image/338/2001402875/IPROS7746502535285026449.jpg?w=280&h=280)